OCP for Storage of Inflammable

Purpose: This procedure is to be used as guidelines for storing of all inflammable materials like paint, thinner, diesel, hardener.

Scope:  Storage of paint & thinner

Responsibilities:       Operational: Store keeper

                                    Supervisory: Shift supervisor, Stores In charge

                                    Overall:  Production Superintendant

Operating Criteria: Handling and Storage of Inflammables

Description:

  1. Hazardous (Flammable materials) like Oils, Paints & Thinners to be stored in designated locations only.
  2. Locations should be properly labeled.
  3. Fire-fighting equipment shall be placed near the location and store personnel must be aware of fire Risks and fire fighting.
  4. Other Flammable stock should not be available near the Location (Minimum of 3 m away from boundary)
  5. Location should be away from Electrical panels & Hot work areas
  6. Location should not be on edge of narrow Fork Lift paths.
  7. Boundary should be marked in Red paint.
  8. Drums should not be stacked more than 2 nos vertically.
  9. Store in well-ventilated, dry place away from sources of heat & direct sunlight.
  10. MSDS to be displayed at points of Storage.
  11. All the storage areas should be identified using signage.
  12. Do not use Benzene / Diesel / thinner for cleaning hands.

Points of Checking:

  1. Container should be tightly closed.
  2. Do not use pressure to empty containers.
  3. All sources of ignition should be excluded from the areas of preparation and application.
  4. Smoking, Eating & drinking is prohibited in the storage and application areas of these flammables.
  5. Container should be closed & kept in upright condition.

   Actions in case of deviations:

  1. In case of inhalation, move to fresh air, keep patient warm & at rest. If breathing is irregular & stopped give artificial respiration.
  2. In case of eye contact irrigate copiously with clean fresh water for at-least 10 minutes, holding the eyelids apart & seek medical attention.
  3. In case of skin contact remove contaminated clothing. Wash skin thoroughly with soap and water or use a recognized skin cleanser. DO NOT USE SOLVENTS / THINNERS.
  4. If accidentally swallowed obtain immediate medical attention. Keep at rest. DO NOT INDUCE VOMITTING.
  5. If any problems observed inform shift supervisor immediately.

Records:

  1. List of Chemicals
  2. Material Safety Data Sheet (MSDS)
  3. Accident/Incident Reports
  4. Correction and corrective actions

OCP for Working at Height

Purpose: This procedure is to be used as guidelines for working at heights.

Responsibilities:       Operational: Person working at height

                                    Supervisory: Shift supervisor

                                    Overall:  Production Superintendent

Scope:  Working at heights (above 2 meters from solid ground) like Repair / Maintenance of Electrical fittings, overhead crane and storage / Retrieving of items from racks and store.

Description:

Points of Operation:

  1. Only trained persons to carry out the work at heights.
  2. Wear Safety Shoes, Hand Gloves & safety belt.
  3. Barricade the area below.
  4. Always hook lanyard above the shoulder level.
  5. Do not work at heights alone. Always have personnel at the bottom to communicate and supervise the activity.
  6. Take work permit before working at height from authorized person
  7. The authorized person
    • Conduct a survey of their workplace to determine to determine the presence of various hazards and risks.
    • Communicate to the personnel regarding all the hazards and risks involved and required precautions to be taken while carrying out the assigned job in the job that he would be taking up prior to assigning him the job.
    • Conduct Inspection of the worksite as per the check points to confirm its safe condition.
    • Fix up the anticipated time or Validity of the Permit, Entry personnel and Attendants list.
  8. After the completion of the task the person working ensures that Plant / Equipment are left in safe condition.
  9. Any isolation pertaining to the work / Equipment has to be removed / cancelled.
  10. Obtain the formal acknowledgement from the operator incharge or Issuer  for acceptance.
  11. Always store the ladders and scaffolds in designated place.
  12. Identify all the ladders and scaffolds with unique identification number.
  13. Do not carry tools while climbing.

Points of Checking

  1. Check as per points mentioned in Work Permit

   Actions in case of deviations:

  1. If ladder condition is not satisfactory do not use the ladder.
  2. If any problems observed inform shift supervisor immediately.
  3. Record any incidents in incident / Unsafe condition board

Records:

  1. List of authorized persons.
  2. Work permit for Working at Heights
  3. List of Ladders and scaffold
  4. Incident reports

OCP for Forklift

Purpose: This procedure is to be used as guidelines for Forklift driving.

Scope:  Fork lift driving

Responsibilities: Operational: Forklift driver

                             Supervisory: Shift supervisor

                             Overall:  Production Incharge

Description:

 Points of Operation:

  1. Fork lift should be operated at maximum speed of 15km/h
  2. Forklifts should be operated by qualified persons only.
  3. Wear Safety Shoes & Hard hat.
  4. No horses play like zigzag movement, carrying people on fork should be done while operating the forklift
  5.  Do not allow standing on the suspended load.
  6. Do not lift more than specified limit of equipment and operator to be aware of height clearance.
  7. Keep lad close to ground and should not block operators view.
  8. Parking to be done at designated place and not inside the shop floor.
  9. Keep the vehicle in locked condition during parking.
  10. Always keep the keys in Office in the designated area.
  11. Switch ON Head lamp during night operation.

Points of Checking

  1. Check for battery charge lever – Weekly
  2. Check horn – Monthly
  3. Check reverse horn – Monthly
  4. Check ON & OFF Switch – Monthly
  5. Check brakes – Monthly
  6. Check hand brake – Monthly
  7. Check Left & Right indicators – Monthly
  8. Check Head light – Monthly
  9. Check Tyre condition – Yearly
  10. Certification by competent authorized persons once a year.

Actions in case of deviations:

  1. If any problems observed inform shift supervisor immediately.
  2. Record any incidents in Incident / Unsafe condition board / Record

Records:

  1.  List of Qualified fork lift drivers
  2. Preventive Maintenance

OCP for Working in confined space area

Purpose: This procedure is to be used as guidelines for working in confined space area.

Scope:  Working in confined space area

Operating Criteria:   Operator Health and Safety

Description:

Points of Operation:

Points of Checking

  1. Authorized person to conduct a survey of  workplace to determine if any confined spaces exist and to determine the presence of physical or atmospheric hazards.
  2. The written procedure developed for confined space entry must be strictly adhered to and a competent personnel’s advice must be sought where ever required.
  3. Notification of a Confined Space entry will be made to the HSE Coordinator or HSE MR and/or designated responsible persons which is a part of the permit to work system.
  4. Confined Space Entry Check Points to be verified with a safe entry and Fix up the anticipated time or Validity of the Permit, Entry personnel and Attendants list.
  5. The concerned area owner must  verify and communicate to the entry personnel regarding all the hazards and risks involved in the job that he would be taking up prior to assigning him the job.
  6. All persons expected to work in or near confined spaces are trained or must receive training.
  7. The required precautions to be taken while carrying out the assigned job have to be checked and communicated to the entry personnel prior to beginning the work.
  8. Rescue Plan to be prepared before Entry so that those who are to enter the Confined Space can be brought out safely in the event of an emergency.  
  9. Where appropriate, arrangements are made to periodically test the efficiency of the rescue plans by conducting emergency practice exercises.
  10. Display the work permits in the notice board till the completion of activities.
  11. After the completion of the task the person working ensures that Plant / Equipment are left in safe condition.
  12. Any isolation pertaining to the work / Equipment has to be removed / cancelled.
  13. Obtain the formal acknowledgement from the operator in charge or Issuer  for acceptance and Closure of Work Permit
  14. As per the Permit Check points

Actions in case of deviations:

  1. Do not enter if oxygen level is low or high & inform shift supervisor immediately.
  2. Do not enter in case of any traces of toxic gases or combustible gases.

Records:

  1. Work permit for Confined Space Entry
  2. Permit Renewal
Prepared By (Name, Sign & Date)Approved By (Name, Sign & Date)

Example of Risk assessment of OHSMS and EMS

Example of combined Risk Assessment of Occupational Health and Safety Management System and Environmental Management System

Sr. noDate of Entry
(7/1/2019)
Areas/ LocationActivityActivity Type ( R/NR)Hazards
Risk
 E (emergency)IPC (Interested Party Concern)LC (Legal Concern)RSP (Resource saving potential)Present / Existing controlsSeverityFrequency of OccurrencesTime to noticePresent risk factor Controls added to reduce risksSeverityFrequency of OccurrencesTime to noticePresent risk factorFinal  (S/NS)Link to Objective / Program, OCP
011/7/19Shop FloorMaterial handling using cranesR  Fall of object handled by crane & being struck by itBody injury, fatalYNYPreventive Maintenance, Trained operators, PPEs, Supervision & vigil while lifting 55125S  Inspection and Certification by competent authority53115NSOCP05
021/7/19Shop FloorMaterial handling using cranesRDefective tackles, slings etcFall of object which may cause body injuryYNYRegualr Inspection of tackels & tools for wear & tear, Regualr testing & Maintenance &  Trained operators, PPEs55125SInspection and Certification by competent authority53115NSOCP05
031/7/19Shop FloorMaterial handling using cranesRExcess loadFall of object which may cause body injuryYNY Care whiling Lifting , Trained operators, PPEs55125SOperator Training & counselling not to lift excess laod , Marking of Lifting equipments for Safe lifting load 53115NSOCP05
041/7/19Shop FloorMaterial handling using cranesRDefects in craneFall of object which may cause body injuryYNYPreventive Maintenance, Trained operators, PPEs55125SInspection and Certification by competent authority53115NSOCP05
051/7/19Shop FloorMaterial handling using cranesRUnskilled operator or improper handlingBody injury or fatalYNY Trained operators55125STraining for crane operation & Hnadling of material 53115NSOCP05
061/7/19Shop FloorManual material handlingRExcessive lifting, pushing, pulling, holding and carryingStrain/sprain injuryNNNWork planning and control assistance from others, mechanical assistance from others32318NSTraining for proper lifting 3139NSOCP 02
071/7/19Shop FloorManual material handlingRErgonomics due to Lifting of heavy materialBack Pain/ Personal InjuryNNNUse of  Cranes / Trolley23530SUse of Lifting equipments , Training for proper lifting 22520NSOCP 02
081/7/19Shop FloorManual material handlingRInjury /Cuts to hand while handling Injury to handsYNNUse of Hand Gloves , Precaution2319NSPrecuation while handling , workers have access to, provided with and use personal protective equipmentsuch as gloves, safety glasses and safety shoes toprotect against cuts and impacts.2214NSOCP 02
091/7/19Shop FloorManual material handlingRFall of Heavy object on feetInjury to toes and feetYNNUse of safety shoes 43112NSPrecuation while handling , Use of safety shoes with steel toes 3216NSOCP 02
101/7/19Shop FloorWeldingR  Electrical Shock due to Unearthed Welding machine /Transformer Fatality or Severe BurnYNNProrper earthing /PM54120NSPreventive Maintenance , Experineced Operator , Regular inspection 53115NSOCP 02
111/7/19Shop FloorWeldingRElectric Shock due to exposed  joints of welding cables Fatality  or Severe BurnYNNPrecaution while welding , PM 54120SUse of  Cable without Joints , Isnpection of cables every day , If joints are there then proper taping 5115NSOCP 02
121/7/19Shop FloorWeldingRContact with hot surfaces Severe BurnYNNUse of Hand Gloves , Precaution55125Ssuitable  overalls and gloves are provided and used to protect the skin against burns from hot surfaces, flames and sparks43112NSOCP 02
131/7/19Shop FloorWeldingRExplosion of gas  Cylinder Fire & Fatal InjuryYYYPrecaution while welding 53115SUse of Flash Back arrestors , Work permit 52110OCP 02
141/7/19Shop FloorWeldingRExposure to UV RaysVision ProblemsNNYWear goggles and face mask.43560SPPEs provided42540SOCP 02
151/7/19Shop FloorWeldingRInhalation of FumesBronchial ProblemsNNYWear goggles and face mask. 43560SMask provided33545SOCP 02
161/7/19Shop FloorWeldingRFlashes/FlamesVision ProblemsNNNWear goggles and face mask. 43560Ssuitable welding shields and gogglesare supplied and used to protect the eyes fromflames and sparks during welding33545SOCP 02
171/7/19Shop FloorWeldingRFire HazardBurnsYNNworking combustible materials andwaste are kept in covered containers3319NSFire extinguishers providedNSOCP 02
181/7/19Shop FloorWeldingRHot work piecesSevere BurnYNNsuitable tools for holding andmoving hot work-pieces are provided and usedto prevent burns and fires43112NS NSOCP 02
191/7/19Shop FloorWeldingRHeat stress or heat exhaustionBurnsYNNsuitable welding shields and gogglesare supplied and used to protect the  flames and sparks during welding3319NSNSOCP 02
201/7/19Shop FloorGrindingRContact with Grinding WheelCutYNNProper training for grinding3319NSTrained manpower deployedNSOCP 11
211/7/19Shop FloorGrindingRGeneration of NoiseHearing ProblemsNNYNoise measurements are with in limits 35115S Providedwith suitable personal protective equipmentsuch as ear plugs to protect them from high noise levels25110NSOCP 11
221/7/19Shop FloorGrindingRWrong size of Grinding WheelPossibility of cut and injury to surround peopleNNNTrained manpower deployed, 3319NSNSOCP 11
231/7/19Shop FloorGrindingRInhalation of Dustill healthNNYWear goggles and face mask.35575SProvide face mask, Helth checkup and rotation of manpower 33545NSOCP 11
241/7/19Shop FloorGrindingRSparks and dust in eyes.Eye injuryYNNWear goggles and face mask.43224NSWelding Google & shields 33218NSOCP 11
251/7/19Shop FloorGrindingRRotating abrasive wheels. Cuts & abrasionsYNNTrained manpower deployed3319NSNSOCP 11
261/7/19Shop FloorGrindingRUse of a worn grinding wheel causing injuries to userYNNWheels to be inspected for wear before use3319NSTraining provided for grindingNSOCP 11
271/7/19Shop FloorGrindingRStopping wheels by applying pressure to them cause work piece to be ejected and cause injuriesYNNWheels not to be stopped by applying pressure to them. Wheels to be allowed to run down and stop of their own accord
43112STraining provided for grinding4218NSOCP 11
281/7/19Shop FloorGrindingR Failure to wear the correct personal protective equipment (PPE) lead to injuriesYNNAll users to wear eye protection.  All users to wear respiratory protection when grinding creates a dust.User to ensure that clothing is worn so that there is no risk of entanglement.53115STraining provided for PPE usage4218NSOCP 11
291/7/19Shop FloorGrindingRContact with revolving cutters Body InjuryYNNSafe Working Platform provided43112STraining for safe operation4218NS 
301/7/19Shop FloorGrindingRLong hair and loose clothing can become entangled in moving parts of the machineYNNCoverall worn when operating the machine, long hair should be tied back and protected from entanglement. Loose clothing  should be tucked in / removed. 54120SNo Loose clothing , Training of safe working 52110NS 
311/7/19Shop FloorGrindingRBroken cutters, swarf and work pieces can be violently ejected.Body InjuryYNN work piece is securely clamped tight prior to milling34112NSTraining for safe operation3319NS 
321/7/19Shop FloorGrindingRSharp edges on tools, work pieces and swarf  cause cutsNNNOperator has been trained in safe work practices and appropriate PPE (e.g. eye, foot hearing and clothing protection) is worn during operation. 44116STraining for safe operation4218NS 
331/7/19Shop FloorGrindingR Contact with cutting fluids, oil and
grease
 can irritate the skinNNNAppropriate PPE is worn whilst operating the metal milling machine.34112NS      
341/7/19Shop FloorGrindingRMilling machines repair & maintenanceelectrical shock.NNNOperator to check for damaged electrical cords prior to use and proper earthinh 53115SIsolation of machines befroe repair or maintenance lock ot & Tag our procedure to be followed 3218NS 
351/7/19Shop FloorGrindingRClosing movement between parts, under power feedCan result in finger trappingNNNOperator has been trained in safe work practices and appropriate PPE (e.g. eye, foot hearing and clothing protection) is worn during operation. 44116STraining for safe operation4218SPut additonal control / OCP
361/7/19Shop FloorGrindingRHeavy objects such as vices and index fixtures .can fall from the table & cause injuryNNNOperator has been trained in safe work practices and appropriate PPE (e.g. eye, foot hearing and clothing protection) is worn during operation. 44116STraining for safe operation, USE of Steel toe safety shoes 4218NS 
371/7/19Shop FloorGrindingRInadvertent starting of the machine .Injury to body part , Shock etc NNNOperator has been trained in safe work practices and appropriate PPE (e.g. eye, foot hearing and clothing protection) is worn during operation. 52110STraining for safe operation, Inspection before start up of machine 5115NS 
381/7/19Shop FloorGrindingRLack of space around the machine lead to the operator being pushed by passers-by.NNNProper  work space & ergonomics 3319NS 
391/7/19Shop FloorGrindingRSlippery floor surfaces or loose items around the machine
can cause slips that result in contact with moving parts.NNNAppropriate cleaning and housekeeping practices are maintained to minimise the risk of a slip, trip or fall.34112NS 
401/7/19Shop FloorGrindingRGases and metal dust generated from the work process  hazardous to health.NNYlocal exhaust/ventilation system is switched on and in good working order. 44580SUse of exhuast system / Vnetillation , Provide PPE , Health checkup &  rortation of operators 43560SOCP
411/7/19Shop FloorPolishing (Buffering)RLong hair and loose clothing can become entangled in moving parts of the machinecan become entangled in moving parts of the machineYNNCoverall worn when operating the machine, long hair should be tied back and protected from entanglement. Loose clothing  should be tucked in / removed. 53115NS 
421/7/19Shop FloorPolishing (Buffering)RWork pieces, wires from brushes and particles from
the polishing process can be ejected from the
machine. Sharp edges can cause cuts.
Body InjuryNNN work piece is securely clamped tight prior to polishing3319NS 
431/7/19Shop FloorPolishing (Buffering)RHot work pieces can cause burns.BurnsNNNOperator has been trained in safe work practices and appropriate PPE 3319NS 
441/7/19Shop FloorPolishing (Buffering)RPolishing machines can present a hazard of electrical shock. Inadvertent starting of the machine
can present a hazard.
electrical shock.NNNOperator to check for damaged electrical cords prior to use. 54120SRegular inspection of damaged electric cords  & Replacing or taping of open wires 53115 
451/7/19Shop FloorPolishing (Buffering)RDust can be inhaledBreathing problemsNNNPPE to be worn44580SUse of Nose mask , Health check up &  exhaust 42540SOCP
461/7/19Shop FloorPolishing (Buffering)RLack of space around the machine lead to the operator being pushed by passers-by.NNNProper work space & ergonomics 3319NS 
471/7/19Shop FloorPolishing (Buffering)RSlippery floor surfaces or loose items around the machine
can cause slips that result in contact with  moving parts.NNNAppropriate cleaning and housekeeping practices are maintained to minimise the risk of a slip, trip or fall.34112NS 
481/7/19Shop FloorTurning lathesRUncontrolled moving or swinging partsBody InjuryNNNOperator has been trained in safe work practices and appropriate PPE 34112NS 
491/7/19Shop FloorTurning lathesRSharp edges, corners, rough surfaces Body InjuryNNNOperator has been trained in safe work practices and appropriate PPE (e.g. eye, foot hearing and clothing protection) is worn during operation. 44116STraining for safe operation43112NS 
501/7/19Shop FloorTurning lathesRWorkpiece clampingCrushing
YNN work piece is securely clamped tight prior to machining44116STraining for safe operation43112NS 
511/7/19Shop FloorTurning lathesRWhipping bar stock CrushingYNNOperator has been trained in safe work practices and appropriate PPE 44116STraining for safe operation43112NS 
521/7/19Shop FloorTurning lathesRRapid travel of table or spindle head Drawing in or trapping cause injuryYNNOperator has been trained in safe work practices and appropriate PPE 44116STraining for safe operation43112NS 
531/7/19Shop FloorTurning lathesRContact with Moving or rotating tool Body InjuryYNNOperator has been trained in safe work practices and appropriate PPE 44116STraining for safe operation43112NS 
541/7/19Shop FloorTurning lathesRMaintenance or repair Electrical contact (direct
or indirect)
NNNOperator to check for damaged electrical cords prior to use and isolate machine before maintenance54120STraining for safe operation, Follow Lock out & Tag out procedure 53115SOCP
551/7/19Shop FloorTurning lathesRLong hair and loose clothing can become
entangled in moving parts of the machine
NNNCoverall worn when operating the machine, long hair should be tied back and protected from entanglement. Loose clothing  should be tucked in / removed. Coverall worn during operation54120STraining for safe operation53115NS 
561/7/19Shop FloorTurning lathesR Contact with cutting fluids, oil and
grease
 can irritate the skinNNNAppropriate PPE is worn whilst operating the metal milling machine.34112NS 
571/7/19Shop FloorTurning lathesRLack of space around the machine lead to the operator being pushed by passers-by.NNNProper Design of workspace around plant and equipment 3216NS 
581/7/19Shop FloorTurning lathesRSlippery floor surfaces or loose items around the machine
can cause slips that result in contact with moving parts.NNNAppropriate cleaning and housekeeping practices are maintained to minimise the risk of a slip, trip or fall.3216NS 
591/7/19Shop FloorTurning lathesRImproper use of PPE Body InjuryNNNTraning on PPE usage in tool box meetings3319NS 
601/7/19Shop FloorTurning lathesRInconvenient climatic conditions – air
quality and humidity 
Uneasiness and uncomfortableNNYAir quality and humidity monitored33545SProper Ventillation , Air , Exhaust , Air quality check 32530OCP 
611/7/19Shop FloorTurning lathesRUnilateral workload, repeated working operations, forced positions (e. g. standing)Back pain, health problemsNNNLimiting working hours not more than 8 hrs3216NS 
621/7/19Shop FloorTurning lathesRHarmful effects of the vapors and aerosols while breathing Breathing problemsNNNAppropriate PPE is worn whilst operating 34112NS 
631/7/19Shop FloorTurning lathesRIrresponsibility, bad cooperation Stress and non cooperative atmosphereNNNCouselling during   tool box meetings34112NS 
641/7/19Shop FloorBoring OperationRFallBody InjuryYNNSafe Working Platform provided35115NS 
651/7/19Shop FloorBoring OperationRFlying of chipsEye injuryNNNGuards provided45120SUse of Safety goggles 3319 
661/7/19Shop FloorBoring OperationRSharp edges on Lathe Machine ControlsHand injury NNNPPE/ Preventive Maintenance2215NS 
671/7/19Shop floor Boring OperationRFalling of Heavy Object Like  Job etcBody InjuryYNNNFixtures/Use ofPPE3319NSSafety while handling  
681/7/19Shop FloorBoring OperationRBoring operation-Cross slide.InjuryNNNTrained personnel 3216NS 
691/7/19Shop FloorBoring OperationRSharp edges from machine caused injury on handInjuryNNNPPE’s provided/ Shutter no return system3216NS 
701/7/19Shop FloorBoring OperationRElectrical ShockFatalYNNPreventive Maintenance by competent personnel53115SIsolation of machines befroe repair or maintenance52110SOCP09
711/7/19Shop FloorBoring OperationREntanglementBody InjuryNNN Coverall worn during operation43112SUse of cover all , Safe working instructions 3218NS 
721/7/19Shop FloorGeneral Machine ShopRMechanical equipment
 Contact injuries e.g. entanglement, drawing-in, abrasions, cuts, burnsNNNNo one  operate workshop equipment unless they have received a sufficient training . Guards on the machines  used. 3319NS 
731/7/19Shop FloorGeneral Machine ShopRElectrical equipment
Electric shocks or burns from using faulty electrical equipment YNNElectrical cables and plugs are regularly visually inspected by the user for damage. 33110NS 
741/7/19Shop FloorGeneral Machine ShopRManual handling of heavy/bulky objects Back injuriesNNNTraining in lifting techniques is provided for workshop staff who undertake the lifting of heavy loads. Appropriate PPE for lifting operations must be worn 33218NS 
751/7/19Shop FloorGeneral Machine ShopRHazardous Substances
 irritating vapours, skin sensitisation, dermatitisNNNA Material Safety Date Sheet (MSDS) must be kept near the storage area33218NS 
761/7/19Shop FloorGeneral Machine ShopRSlips and tripsInjuryNNNWorkshop working areas are kept clear of obstructions and the floor must be kept free from oil and swarf.32212NS 
771/7/19Shop FloorGeneral Machine ShopRFireBurnsYNNFlammable substancesare kept away from naked flames and ignition sources. Workshop users areacquainted with the Fire emergency43224SFire extinguishers provided42216NS 
781/7/19Shop FloorGeneral Machine ShopNRWorking at height Fall YNNPermit for working at height43224SWorking at height permit  issued.3216NS 
791/7/19Shop FloorGeneral Machine ShopNRExcessive NoiseHearing ProblemsNNYAppropriate PPE is worn whilst operating 33218SNoise level is monitored      
801/7/19Shop FloorPaintingRFUMES –
emitted by some paints
Breathing problemsNNNMaterial safety data sheets available. Use of PPE 33218NS       
811/7/19Shop FloorPaintingRSOLVENTS –
cleaners, thinners, etc.
Contact with skin can cause irritationNNNMaterial safety data sheets available. Use of PPE 33218NS       
821/7/19Shop FloorPaintingRFIRE – paints / solvents that contain inflammable substances
fire fazardYNNTo keep all inflammable objects away. Fire extinguishers provided, emergency training43112S       
831/7/19Shop FloorPaintingRCUTS – handling Injury NNNTrained personnel3319NS       
841/7/19Shop FloorPaintingRCONTAMINATION OF THE EYES – spray painting, etc.
irritation of eyesNNNMaterial safety data sheets available. Use of PPE 33218NS      OCP10
851/7/19Shop FloorSand BlastingRMobilization of equipment Falling hazard – -Minor
injury
NNN-Trained vehicle/forklift operator -Qualified signal/rigger -Provide appropriate PPE3319NSSupervisor     OCP10
861/7/19Shop FloorSand BlastingRSetting up and testing of equipment Struck by  compressed
air/hose – Body injury
NNN-Equipment checklist -Adequate safety features -Provide PPE43112SRegular Inspection & Maintenance of parts & equipment4218SOCP10
871/7/19Shop FloorSand BlastingRTop up blasting grit
Falling hazard- body injuryNNNBarricade top area , Qualified signal/rigger43112SInstruction for Safe working 4218SOCP10
881/7/19Shop FloorSand BlastingRCommencement of  blasting Strike by compressed
air/ grit/ hose
NNN-Provide appropriate PPE43112SProvide PPE & Safe working instruction & Inspection of hoses and clamps 3216NSOCP10
891/7/19Shop FloorSand BlastingRCommencement of  blasting Trip and fallNNN-Provide adequate lighting/ no obstruction3319NSSupervisor     OCP10
901/7/19Shop FloorSand BlastingRCommencement of  blasting Dust
inhalation
NNNProvide Nose mask 43560SProvide PPE , Regular Health cehck up & Monitoring 42540SOCP10
911/7/19Shop FloorSand BlastingRGrit removal and emptying the grit
Ergonomic – -Back pain NNNProvide Proper  Lifting equipments & Material handling 33545SProvide proper lifting instruction & Safe work practice training 32530SInstruction & Training 
921/7/19Shop FloorSand BlastingRGrit removal and emptying
the grit
-Dust inhalationNNNProvide Nose mask 43560SHealth Checkup , Monitoring 42540SHealth chekup
931/7/19Shop FloorSand BlastingRBlasting  Operation High pressure – -Bodily injuries NNNPhysical check on hose
condition , Trained personnel 
43112SPhysical check on Hose condition & Clamping , Safe working practices 4218SOcp
941/7/19Shop FloorSand BlastingRBlasting  Operation  -Noise – Noise Induced
Deafness
NNY Provide Ear Plugs 44580SProvide PPE , Monitor for  implemntation & rotation of operaotrs 33545SOCP & PPE
951/7/19Shop FloorPressure testingRtest assembly rupture, creating flying fragmentsBody InjuryNNN Proper barricading , Safe working practces 43112SProvide PPE ,  Safe working instruction 4218SOCP
961/7/19Shop FloorPressure testingRcomponent or connector failure, creating missiles projected under force;FatalNNN Proper barricading , Safe working practces &  Prior checking of Components 52110SSafe working practces , Additional checks on components 5115SOCP
971/7/19Shop FloorPressure testingRtest hose failure including detachment, with consequential hose whipstriking people causing injuryNNN Barricading , Use of PPE , 43112SInspection of Hoses & Clamps 3216NS 
981/7/19Shop FloorPressure testingRsudden release of the test medium (liquid, gas, vapour, dust or other substance under pressure) causing injury, eg burns, eye damage or pressure injection into bodily tissue.NNN Use of PPE , Safe working practices 43112SSafe working practices 4218SOCP
991/7/19Shop FloorPressure testingRImproper use of PPE Body InjuryNNNTraining for Use of PPE3319NS       
1001/7/19Shop FloorPressure testingRInconvenient climatic conditions – air
quality and humidity 
Tirdness & Fatigue NNNProper ventillation & Air 33218NS       
1011/7/19Shop FloorPressure testingRUnilateral workload, repeated working operations, forced positions (e. g. standing)Tirdness & Fatigue NNNProper Ergonomics , Working hours , rotation of manpower 44232SHealth checkup, Monitoring , Rotation of manpower 33218NS 
1021/7/19Shop FloorPressure testingRHarmful effects of the vapors and aerosols while breathing Health Hazard , Bronchitis , Brething trouble NNNUse of Nose mask while working , ventillation 43560SVentillation & Air , Health Checkup & Air quality Monitoring 42540SUse of PPE 
1031/7/19Shop FloorPressure testingRIrresponsibility, bad cooperation  NNN             
1041/7/19Shop FloorPressure testingRLack of space around the testing equipmentlead to the
operator being pushed by passers-by.
NNNProper Design of workspace around plant and equipment 3319NS       
1051/7/19Shop FloorPressure testingRSlippery floor surfaces or loose items around the machine
can cause slips that result in contact with
moving parts.
NNNAppropriate cleaning and housekeeping practices are maintained to minimise the risk of a slip, trip or fall.3216NS       
1061/7/19Shop FloorPressure testingRElectric shock from cable or pump body, potentially fatal, or severe burnsNNN Pre-use checks on pump include checking Proper earthing/ electrical parts for cracks/defects etc.53115Suse of PPE , Earthing checks , checking of electrical parst52110SOCP
1071/7/19Shop FloorPressure testingRTrip Hazard from cables or pump delivery hoses.      Pump placed away from work area

Cables positioned away from work area. 
            
1081/7/19Shop FloorPressure testingRNoise from pump, leading to hearing impairmentDeafness , Hearing problem NNNYUse of PPE like ear plugs 43560SUse of PPE , instruction for using it without fail 32530SOCP & PPE
1091/7/19Shop FloorPressure testingRBio-hazards from handling contaminated pump/hoses.Skin Problem , Skin irritation NNN Use of Hand Gloves , Precaution34448SUse of PPE  without fail , Instruction & enforcement 22520NS 
1101/7/19Shop FloorAssembling  & dismantling of BOPsRFall of BOP or other equipmentFatalNNN Ensuring Proper placing of BOP & Equipment on level surface , Isolating areas  & Insturction for keeping away 52110SIsolation & Proper Placment of BOP 5115SOCP19
1111/7/19Shop FloorAssembling  & dismantling of BOPsRHit by equipmentFatalNNN Isolation while Lifitng or running 52110SSafety awarness & Isolation 5115SOCP19
1121/7/19Shop FloorAssembling  & dismantling of BOPsRSlipBody InjuryNNN Use of PPE , Proper Working & care 3319NS      OCP19
1131/7/19Shop FloorAssembling  & dismantling of BOPsRUnbolting Injury to handNNN Use of PPE, Use of Proper Spanners 3319NS      OCP19
1141/7/19Shop FloorAssembling  & dismantling of BOPsRLifting/carrying
 materials,
Strains, pulled muscles, skeletal
injuries and rope burns
NNN Use of Material handling equipments 3319NS      OCP19
1151/7/19Shop FloorAssembling  & dismantling of BOPsRInstallation of ties, ring
bolts, anchors etc.
Injury to Hand , Starin etc NNN Use of proper equipments , care while working 3319NS      OCP19
1161/7/19Shop FloorAssembling  & dismantling of BOPsRWorking at height during dismantling
Fall – Head injury & Body injury NNN Use of safety Belt , Safe working , Use of helmet 52110SUse of safety belts , precuation , PPE 4218SOCP19
1171/7/19Shop FloorTanks (Oil and Waste Water)NRTrip over from the tryInjuryNNNDifferent color Identification2112NS      OCP 08
1181/7/19Shop FloorTanks (Oil and Waste Water)NRMicrobiological HazardsIllnessNNNHealth check ups-closed lid2112NS      OCP 08
1191/7/19Shop FloorTanks (Oil and Waste Water)NROxygen Deficiencybreathing disorderNNNWork permit-Oxy measured2112NS      OCP 08
1201/7/19Shop FloorTanks (Oil and Waste Water)NRFlammable Vapoursbreathing disorderNNNWork permit-Exhaust2112NS      OCP 08
1211/7/19Shop FloorTanks (Oil and Waste Water)NRFire BurnsYNNAdmin control to avoid sources of ignition and Training3113NS      OCP 08
1221/7/19Shop FloorTanks (Oil and Waste Water)NRLid CollapseBody injuryYNNTrained personnel and Admin Control “do not stand over the lid”5115NS      OCP 08
1231/7/19Shop FloorTanks (Oil and Waste Water)NRFall when lid is openBody injuryYNNRed and White tape placement and Barricades2112NS      OCP 08
1241/7/19Shop FloorTanks (Oil and Waste Water)NRConfined space when cleaningSuffocationNNNWork permits and Training2214NS      OCP 08
1251/7/19Shop FloorTanks (Oil and Waste Water)NRProtrudments from the lidInjuryNNNDifferent color used 1212NS       
1261/7/19Shop FloorHuge Oil trayRslippery surfacesInjuryNNNPPE and Training2316NS       
1271/7/19Shop FloorHuge Oil trayRStruck by or against objectInjuryNNNAdmin control-Hazard Tape2316NS       
1281/7/19Shop FloorHuge Oil trayRExcessive manual material handling Back PainNNNUse of OH crane2418NS       
1291/7/19Shop FloorHuge Oil trayRTrip overInjuryNNNAdmin control-Hazard Tape2112NS       
1301/7/19Shop Floor Use of PPE RUse of Unsuitable , Damaged or contaminated PPE Contamination , Injury or Ill health NNN Use of  Proper , Inspected  PPE , Proper stoarge of PPE 22416NS      
1311/7/19Shop floor Use of Mobile Phones RAccidents , Falling & Hit to personInjury to BodyNNN Restriction of use of Mobiles on shop floor 35115NSCounselling & Prohibition of use       
1321/7/19Shop floor , Stores, Testing working In these location RInsufficient or Improper ventillation Uncomfortable working condition , Ill healthNNN Maintenance of Ventillation & provision of same 23212NS      
1331/7/19Shop floor , Stores, Testing Working  In these locations RStress due to work load Ill health NNN Monitoring  of  staff , workers 22416NS      
1341/7/19Shop Floorworking In these location RWork Place Violence Injury / StressNNN Counselling , Monitoring 32530SRegualr Counselling , Training on team work 22520NS 
1351/7/19Machine ShopMachine Shop OperationsRPoor Drinking Water Qualityill healthNNYPotable Drinking Water Provided0SDrinking Water Quality TestingNS     
1361/7/19Testing and RepairConsumption of FoodRIntake of Hazardous Constituents Digestive System ProblemsNN  NWashing facilities   35575SInstruction for washinbg hands , Soaps & Handwash provided 23318NS 
1371/7/19Overall machining operationsSand stormNRDust InhalationBronchial problemsYNYWork is carried out in closed place43112SSuspension of Work NS     
1381/7/19MaintenanceOverhead Tank Maintenance (Working at heights)NRFallFatalYNNFixed Ladder available, Safety Belt Use 52110SUse of safety belt , Precaution 4218SOCP
1391/7/19Overall machine shop operationsHigh temperature (50 degrees and above)NRExposure to sunSun stroke and dehydrationYNYWork is carried out in closed place SSuspension of Work NS     
1401/7/19Dinning RoomConsumption of FoodRLack of Pest Managementill healthNNYPest Control in PlaceSPesticide provided by the govt is usedNS     
1411/7/19Machine shopPesticide  PowderRIngestionFatalYNN Once in 6months/ Under high supervision2112SStrong Admin control NS     
1421/7/19SHUTTERShutter falling free when chain releasedRHitInjuryNNNPPE’s provided/ Shutter no return system15315NS     
1431/7/19Shop Floor Use of PPE RUse of Unsuitable , Damaged or contaminated PPE Contamination , Injury or Ill health NNN Use of  Proper , Inspected  PPE , Proper stoarge of PPE 22416NS      
1441/7/19Shop floor Use of Mobile Phones RAccidents , Falling & Hit to personInjury to BodyNNN Restriction of use of Mobiles on shop floor 35115NSCounselling & Prohibition of use       
1451/7/19Shop floor , Stores, Testing working In these location RInsufficient or Improper ventillation Uncomfortable working condition , Ill healthNNN Maintenance of Ventillation & provision of same 23212NS      
1461/7/19Shop floor , Stores, Testing Working  In these locations RStress due to work load Ill health NNN Monitoring  of  staff , workers 22416NS      
1471/7/19Shop Floorworking In these location RWork Place Violence Injury / StressNNN Counselling , Monitoring 32530SRegualr Counselling , Training on team work S     
1481/7/19Shop FloorDigging of concrete
floor
N/RDust generationInhalation NNN Use of PPE23212NSDust Mask providedNS     
1491/7/19Shop FloorDigging of concrete
floor
N/RFlying of concrete particlesEye InjuryNNN Use of PPE3319NSFace shield /Safety
Goggles use
NS     
1501/7/19Shop FloorDigging of concrete
floor
N/RNoise  GenerationLoss of HearingNNNLUse of PPE    SEar plug UseNS     
1511/7/19Shop FloorDigging of concrete
floor
N/RWorking with Jack HammerCause InjuryNNN Use of PPE2214NSSafety Shoes useNS     
1521/7/19Shop FloorDigging of concrete
floor
N/RTrip hazards on siteCause InjuryNNN Use of PPE43112NSSafety Shoes use
Hand Gloves
NS     
1531/7/19Shop FloorMixing and pouring of concreteN/RHandling of concrete during  concretingSkin contact NNN Use of PPE2316NSSafety handgloves
use
NS     
1541/7/19Shop FloorMixing and pouring of concreteN/RMoving and carrying materialsInjury or strain to back and limbsNNN Trained manpower deployed by subcontractor/Suggested frequent rest1224NS NS     
1551/7/19Shop FloorEpoxy CoatingN/RFlooring  of Epoxy coating InhalationRespiratory protectionNNN Use of mask25110NS NS     
1561/7/19Shop FloorEpoxy CoatingN/RContact with EyesInjury to EyesYNN Use of Safety face shield/Safety Goggles25110NS NS     
1571/7/19Shop FloorEpoxy CoatingN/RContact with Skin Dermitities to
 Skin/Burn
NNN Use of  Handgloves25110NS NS     
1581/7/19Shop FloorEpoxy CoatingN/RContact with Skin personal HygieneNNN Wash hand and faces before eating,drinking34112NS NS     
1591/7/19Shop FloorEpoxy CoatingN/REpoxy coating  in hot climateHeat StressNNN cotton Coverall with thick quality 2316NS       
1601/7/19Shop FloorWelding on
 rotating table
RBody/Foot  touch to Rotating tableSkin burnsNNN Motor fitted to Rotating
table/using appropriate PPE .
25110NS NS     
1611/7/19Shop FloorOil Leakage
through MHE Crane 
RSlipBody InjuryNNNNil25110NS      
1621/7/19Shop FloorRslippery surfacesInjuryNNNPPE and Training2316NS       
1631/7/19Shop FloorBoth Crane Movement during operation.NRFallFatalYNNPreventive Maintenance, Trained operatorsSS     
1641/7/19Shop FloorHeavy equipment lifting with both overhead cranes cranesRFall of equipment on any personBody InjuryYNYPreventive Maintenance, Trained operators35115NSInspection and Certification by competent authorityNS     
1651/7/19Shop FloorHeavy equipment lifting with both overhead cranes cranesRFall of Heavy object on the floorBreakage of floorNNNUse of safety shoes 2124NSPrecuation while handling S     
1661/7/19Employee camp Use of  used dirty bed for sleepingRHygeinic safetyHygeinic diseaseNNYNew bed provided2124NSStrong admin control     
1671/7/19Shop FloorWorking with self  propelled man liftNRPre-inspection of equipment before operation.Machine WORKING IN UNSAFE CONDITIONNNN Preinspection to be done ,complete daily checks15315NSPre-inspection done before operation with check list.      
1681/7/19Shop FloorWorking with self  propelled man liftNRUntrained OperatorMachine use in an unsafe conditionNNN Trained operators  to be deployed on job.15315NSTraining   provided to  operator      
1691/7/19Shop FloorWorking with self  propelled man liftNRElectrical shock  from overhead power lineShock/Injury or may be fatalYNY Insulate power line52110SWorking at height permit  issued, Use of PPE       
1701/7/19Shop FloorWorking with self  propelled man liftNRTools or material falling from  platformWorkers being crushed or injured.YNY Barricade off the work area
Clear all workers from  the area  before raising ,lowering  boom  or platform..
33218NSWorking area Barricaded      
1711/7/19M.S.Outside open passageSWT unit disassembling ,NRH2S Gas Leakage More than 5 ppm to 15ppm =can be smelled and is safe for 10 mins exposure without respiratory protection
100 PPM=Eyes,nose and throat become irritated,no permanent effects,loss of sense of smell.
 500 ppm=Dizziness,headaches,nausea,abdominal pains after 15 mins,dangerous after 30 mins.Exposure rapidly produces unconsciousness and death if effective resuscitation is not applied.
uitation is not applied.
At 1000PPM= victim is instantly unconscious and breathing stops death follows very quickly(1-2 minutes) 
YYYNContinuous monitoring of H2S by H2S Gas monitor device. If H2S concentration goes above 5ppm, the  work is suspended and no workers are allowed in the vicinity of the unit. 52110SContinous monitoring & Checks for leakage , Training in case of emergency 5115SOCP
1721/7/19QCMPIRToxic and flammable qualities of aerosols, inks and all other chemicals used in the inspections flammability
 flash fire 
NNNPPE and Training. Material safety data sheets available. Use of PPE 33218NSMaterial safety data sheets available. Use of PPE       
1731/7/19QCMPIRToxic and flammable qualities of aerosols, inks and all other chemicals used in the inspectionsHealth problems, dizziness & NauseaNNNPPE and Training. Material safety data sheets available. Use of PPE 33218NS       
1741/7/19QCMPIRToxic and flammable qualities of aerosols, inks and all other chemicals used in the inspectionsmist or vapor may irritate the respiratory tract NNNPPE and Training. Material safety data sheets available. Use of PPE 33218NS       
1751/7/19QCMPIRToxic and flammable qualities of aerosols, inks and all other chemicals used in the inspections eye and skin irritation in case of liquid contact NNNPPE and Training. Material safety data sheets available. Use of PPE 33218NS       
1761/7/19QCMPIRToxic and flammable qualities of aerosols, inks and all other chemicals used in the inspectionsfast evaporating vapors can reach hazardous levels quickly in unventilated spacesNNNPPE and Training. Material safety data sheets available. Use of PPE 33218NS       
1771/7/19QCMPIRHandling of YokeRisk of muscle strainNNNBreaks in between work3319NS       
1781/7/19QCMPIRHandling of YokeRisk of back strain NNNBreaks in between work3319NS       
1791/7/19QCMPIRHandling of YokeRisk of slip, trips and falls while doing testNNNTraining provided3319NS       
1801/7/19QCMPIRLack of space around the equipment under testlead to the operator being pushed by passers-by.NNNProper Design of workspace around plant and equipment 3319NS       
1811/7/19QCMPIRSlippery floor surfaces or loose items around the machine
can cause slips that result in contact with moving parts.NNNAppropriate cleaning and housekeeping practices are maintained to minimise the risk of a slip, trip or fall.3216NS       
1821/7/19QCMPIRElectrical hazardFatalYNNPreventive Maintenance by competent personnel53115SIsolation of machines befroe repair or maintenance52110SOCP09
1831/7/19QCPTRToxic and flammable qualities of dyes, developers and all other chemicals used in the inspections flammability
 flash fire 
NNNPPE and Training. Material safety data sheets available. Use of PPE 33218NS       
1841/7/19QCPTRToxic and flammable qualities of aerosols, dyes, developers, inks and all other chemicals used in the inspectionsmist or vapor may irritate the respiratory tract NNNPPE and Training. Material safety data sheets available. Use of PPE 33218NS       
1851/7/19QCPTRToxic and flammable qualities of aerosols, dyes, developers, inks and all other chemicals used in the inspections eye and skin irritation in case of liquid contact NNNPPE and Training. Material safety data sheets available. Use of PPE 33218NS       
1861/7/19QCPTRToxic and flammable qualities of aerosols, dyes, developers, inks and all other chemicals used in the inspectionsfast evaporating vapors can reach hazardous levels quickly in unventilated spacesNNNPPE and Training. Material safety data sheets available. Use of PPE 33218NS       
1871/7/19QCPTRCleaning of surfaceInjury to handNNNTraining provided3216NS       
1881/7/19QCPTRLack of space around the equipment under testlead to the operator being pushed by passers-by.NNNProper Design of workspace around plant and equipment 3319NS       
1891/7/19QCPTRSlippery floor surfaces or loose items around the machine
can cause slips that result in contact with moving parts.NNNAppropriate cleaning and housekeeping practices are maintained to minimise the risk of a slip, trip or fall.3216NS       
1901/7/19Stores Handling of MaterialsRInjury /Cuts to hadn while handling Injury to handsNNNUse of Hand Gloves , Precaution2316NS      
1911/7/19Stores Handling of MaterialsRFall of Heavy object on toe Injury to toes NNNUse of safety shoes 4218NSPrecuation while handling      OCP 02
1921/7/19Stores Handling of MaterialsRErgonomics due to Lifting of heavy materialBack Pain/ Personal InjuryNNNUse of  Cranes / Trolley32530SUse of Lifting equipments , Training for proper lifting NS     
1931/7/19Stores Leakage of LPGRFire BurnsYNYNilSAppropriate Storage / Fire ExtinguisherNS    OCP 18 & MP 12
1941/7/19Stores Leakage of Acetylene cylindersRFire BurnsYNNilSAppropriate Storage / Fire ExtinguisherS    OCP 18 & MP 12
1951/7/19Stores Storage of Gas cylindersRFallBody InjuryNNYStored Vertically tied with chainSStored Vertically tied with chainS     
1961/7/19Stores Storage of PaintRFire BurnsYNNNilSAppropriate Storage with Fire Extinguisher NS    OCP08 & MP 12
1971/7/19Stores Storage of ThinnerRFire BurnsYNYNilSAppropriate Storage / Fire ExtinguisherS    OCP08 & MP 12
1981/7/19Stores Storage of CylindersRFALLBody InjuryNNYTied with Chain SS    OCP18
1991/7/19Stores Storage of hazardous chemicals RContact with skin /bodyIrritation NNYHazardous substances to be stored according to guidance of Material Safety Data Sheet provided by supplier33218NS S     
2001/7/19Stores Issue of materialsRManual handlingStaff may suffer strains
or bruising injuries
NNNAll staff are trained how to lift properly. High shelves are for light goods onl33218NS       
2011/7/19Stores Issue of materialsRSlips, trips and fallsStaff may suffer sprains,fractures or bruising if they trip over objectsNNNAll staff are trained for proper handling3319NS       
2021/7/19Stores Issue of materialsRRusty or damaged shelvesInjury or cutsNNNAll staff are trained for proper handling3319NS       
2033/29/20MachineshopCOCID-19NRSpread of COVID-19 coronavirusInfectionYYYUse of PPEs,
Frequently cleaning and disinfecting objects and surfaces that are touched regularly particularly in areas of high use such as door handles, light switches, reception area using appropriate cleaning products and methods,
Social distancing to maintain 1 meter gap between the people,
Regular Handwash using soap or hand wash liquid,
Hand sanitizing,
Awareness training
555125SRemote working of employees who has direct contact with the outside peoples and one who are staying under lockdown areas and one who has direct contacts with medical employees,
Restrictions of outsiders or visitors to the facility. Maintaining the visitors log with their residancy location, travel history etc. and communication with them to track any positive case among those who visited our location.
Daily body temperature monitoring of the employeesand visitors who are entering in our facility.
Maintaining employees residancy history, any medical history and travel history.
Maintaining daily health check log to assure the safe work environement throughout.
Employees to be reminded on a regular basis to wash their hands for 20 seconds with water and soap and the importance of proper drying with disposable towels. Also reminded to catch coughs and sneezes in tissues – Follow Catch it, Bin it, Kill it and to avoid touching face, eyes, nose or mouth with unclean hands. Tissues will be made available throughout the workplace.
Encourage staff to report any health problems.
Reminding everyone of the public health advice.
Posters, display boards and other materials are placed for display.
Rigorous checks will be carried out by line managers to ensure that the necessary control measures are being followed.
Staff to be reminded on a daily basis of the importance of social distancing both in the workplace and outside of it. Management checks to ensure this is adhered to.
Staff to be reminded that wearing of gloves is not a substitute for good hand washing.
      

Example of Risk assessment of Environmental Management System

Sr. noAreas/ LocationActivityActivity Type (R /  NR  / E)Aspects
Impacts
 E (emergency)IPC (Interested Party Concern)LC (Legal concern)RSP (Resource saving potential)Present / Existing controlsSeverityFrequency of OccurrencesTime to noticePresent risk factorCalculated significance (S/NS)Link to Objective / Program, OCP
1Machine ShopFlame cutting and  weldingRGeneration of Welding fumesAir pollutionNNNNVentilators for fumes to escape to environment24216NSMP 10
2Machine ShopFlame cutting and weldingRGeneration of Waste rubber cablesLand pollutionNNNNDisposal of Rubber cables along with other wastes23212NS 
3Machine ShopFlame cutting and  weldingRGeneration of Waste molten fluxLand pollutionNNNNDisposal of waste molten flux along with other wastes22416NS 
4Machine ShopMachiningRGeneration of Waste coolant oilLand pollutionNNYNCollected in drums and disposed to Collection TankSOCP 15 MP #3
5Machine ShopMachiningRGeneration of Metal ChipsLand pollutionNNNNCollected and stored in Scrap area. Disposed to scrap vendor22416NS 
6Machine ShopMachiningRGeneration of FilingsLand pollutionNNNNCollected and stored in Scrap area. Disposed to scrap vendor22416NS 
7Machine ShopPaintingRGeneration of Waste paint / dust Land pollutionNNYNDisposed off along with other wastesSOCP 15 MP #5
8Machine ShopPaintingRGeneration of Empty paint and  thinner cansLand pollutionNNYNDisposed off along with other wastesSOCP 15 MP #5
9Machine ShopPaintingNRPaint spillageLand pollutionNNNN1111NSOCP 17 
10Machine ShopMaintenanceRGeneration of Waste oil Land pollutionNNYNCollected and stored in drumsSOCP 15 MP #5
11Machine ShopMaintenanceRGeneration of Waste GreaseLand pollutionNNYNCollected and stored in drumsSOCP 15 MP  #5
12Machine ShopMaintenanceRGeneration of oil soaked cotton wasteLand pollutionNNYNDisposed off along with other wastesSOCP 15 MP #5
13StoresHandling & Storage of MaterialRGeneration of Packing materialLand pollutionNNNNDisposed off along with other wastes25220NS 
14StoresHandling & Storage of MaterialRGeneration of Plastics (Polythene covers)Land pollutionNNNNDisposed off along with other wastes25220NS 
15Storescollection & Storage of used OilsRGeneration of cotton wasteLand pollutionNNYNDisposed off along with other wastesSOCP 15 MP #5
16Storescollection & Storage of used OilsNRSpillage of oilLand pollutionNNNNStored in drums2124NSOCP 13
17StoresStorage of Lead acid batteriesNRGeneration of Scarp due to old batteriesLand pollutionNNYNLead is removed and disposed off along with wastesSOCP 15 MP #5
18StoresHandling & Storage of Gas CylinderRLeakage of GasRisk of fireYNYNFire extingusihers available near the cylinders.SEmergency preparedness Procedure_ SOP14
19StoresStorage of Paints and ThinnerRGeneration of fumesRisk of fireYNYNSOCP 08
20StoresStorage of Tyres NRAccumulation of scrapLand pollutionNNNNStored in the factory22216NS 
21StoresStorage of Rubber cablesNRAccumulation of scrapLand pollutionNNNNDisposed off along with other wastes22216NS 
22WeldingWeldingRGeneration of used welding electrodesLand pollutionNNNNDisposed off along with other wastes22312NS 
23PaintPaintingRGeneration of paint sludgeLand pollutionNNYNDisposed off along with other wasteSOCP 15
24TestingHydraulic testing of BOP hydrailNRSpillage of oilLand pollutionYNNN3126NSOCP 13
25TestingCleaning of BOP HydrilRGeneration of Waste waterWater pollutionNNYN_SMP # 4
26KemplatingKemplatingRGeneration of waste waterWater pollutionNNYN_SMP # 4
27TestingCleaning of BOP HydrilRConsumption of waterResources depletionNNNY_3126NSOCP 16  & MP 08
28Machine shopMachining and Heat treatmentRPower consumptionResources depletionNNNYSOCP 16, MP 07
29Shop Floor activitiesGeneration of ReportsRpaper ConsumptionResources depletionNNNNControls during Issue of PaperSOCP14-Control on wastage of Resources
30Overall OperationsOverall OperationsRGeneration of Industrial  SludgeLand pollutionNNYN__S 
31Overall OperationsOverall OperationsRGeneration of Industrial and Sanitory SludgeLand pollutionNNYN__S 
32Shop Floor activitiesVehicular MovementR Vehicle Exhaust Air pollutionNNYNYearly Vehicle Fiteness InspectionS 
33Shop ParkingVehicular MovementROil spill from EnginLand pollutionNNNN__3216NSOCP 13
34Machine ShopCompressor Operation RGeneration of Noise and VibrationNoise PollutionNNYNProvide Ear Plugs 22520S 
35Machine ShopCompressor Operation RSpillage of  Oil from Compressor Land PollutionNNNNRegular Maintenance 1 14NS 
36Machine ShopCompressor Operation RAir Leakage Hence consumption of Electricity Resource DepletionNNNNMaintenance 44116SOCP 16
37Machine ShopKem Plating RSpillage of Acid Lan Pollution NNNNWhiping / Avoid Spillage 2316NS 
38Machine ShopKem Plating RRelease of  Acid Fumes Air Pollution NNYNProvide Nose mask 2316NS 
39Machine shopUse of Gas cylinders RLeakge of Gasess Air Pollution NNYNMaintenance 2214NS 
40Machine shopUse of  Diesel RConsumption of  diesel Resource DepletionNNNNControl Consumption 2316SEMP
41Machine shopUse of Raw MaterialsRConsumtpion of Metals , Paints , Diesel Resource DepletionNNNNReduce Wastage / Rejection 44116SOCP 16
42Machine shopUse of TIL CraneRSpillage of oil  through TIL Crane Land PollutionNNNNRegular Maintenance     SOCP-13 REV-01

Procedure for HSE Risk assessment for identified Hazards/Aspects

1.0     PURPOSE

This procedure is developed to establish effective HSE risk assessment / mitigation processes throughout operations including production processes as well as support operations and ensure that the same is kept up to date reflecting any change in the processes / operations.

2.0     SCOPE

When considering the hazards at the site, the following are taken into account:

  • Routine and non-routine activities.
  • The activities of all persons having access to the workplace (including contractors and visitors).
  • Human behavior, capabilities and other human factors (i.e. cultural differences, ergonomics, sex, attitudes to HSE etc).
  • Hazards originating outside the workplace that may affect the XXXXX (i.e. fire at a neighboring site or sand storm).
  • Hazards created in the vicinity of the workplace as a result of activities under the control of the management (i.e. a fire or spillage at XXXXX that adversely affects our neighbors).
  • Infrastructure, equipment and materials used within XXXXX whether provided by XXXXX or not. (i.e. Fork lift trucks or contractors ladders)
  • Changes or proposed changes in the organization, its activities or materials (i.e. hardware changes such as installing new capital equipment, or changes to procedures such as changing the role of operators)
  • Modifications to the HSE Management system.
  • Any applicable HSE legislation relating to the organization
  • The design of work areas, processes, installations, machinery & equipment, operating procedures and work organization.

3.0     RESPONSIBILITY

3.1    The MR is responsible for overseeing the process of risk assessment and tracking for its updating.

3.2    Identified Core Team members from each department are responsible for informing / notifying the MR regarding any change in the processes, procedure or activities subsequent to the initial risk assessment.

3.3    Core Team / competent personnel along with the MR conduct the risk assessment for respective department once in 12 months.

3.4    Relevant departments (Sales, Purchase, Operations, Maintenance, Quality Assurance & Control, HR, Administration and Finance) will join the risk assessment process or will be consulted.

3.5     Project manager and Safety officers is responsible for risk assessment at onsite.

4.0    HSE RISK ASSESSMENT / MITIGATION PROCESS

The framework provided herein provides an HSE risk assessment / mitigation process that:

4.1    Operates on a continuous and systematic basis;

4.2     Addresses HSE hazard / Aspect identification, risk / Impact assessment and risk control;

4.3     Analyzes and prioritizes those risks / Aspects;

4.4    Serves as a vehicle for risk/aspect control, management and communication and has utility for all parts of the site.

However, there are two (2) additional considerations that warrant attention:

4.5   Regulatory Requirements:  The process described herein includes the consideration of HSE risks associated with legal non-conformance and identify the applicable regulatory requirements.

4.6    Risk Control: This process provides for risk / Aspect identification, risk assessment and mitigation decision-making.

5.0     KEY DEFINITIONS

5.1     HSE Risk

The most important definition associated with the process is HSE risk.

For the purpose of this process HSE risk is defined as the unique combination of an Activity, Product or Service plus a relevant aspect / Hazard plus the resultant impact /Risk. In short:

HSE Risk = [Activity, Product or Service] + [Aspect/Hazard] + [Impact/Risk]

Definitions for each of the HSE risk components are as follows:

  1. Activity / Product / Service: XXXXX operational practices, the company’s products and services that are offered to customers worldwide.
  2. Aspects- Any element of XXXXX activities, products and services, which can interact with the environment or human health.
  3. Impacts – any change to the environment or human health, whether adverse or beneficial, wholly or partially resulting from XXXXX activities, products and services.
  4. Hazards -Source or situation with a potential to harm in terms of human injury or ill health.
  5. Risk: combination of the likelihood of an occurrence off a hazardous event(s) or exposure (s) and the severity of injury or ill health that can be the event or exposure (s)
  6. Routine Activities (R): Regular jobs carried out under Normal operating condition of the plant.
  7. Non Routine Activities (NR): Irregular and periodic jobs carried out during start up/ shutdown etc. e.g.: Oil / Coolant spillage, Leakages of water from pipes. Preventive Maintenance activities.
  8. Emergency: Activities which may lead to emergency situations or Severe Environmental/Occupational health Impact. e.g. Fire, explosion, Earthquake, sabotage, Collapse of structure, Release of Toxic gases, Leakage in acid pipelines etc.
  9. Interested Party Concern (IPC): Concerns from person or group, inside or outside the workplace, affected by HSE Performance.

6.0    PROCEDURE

6.1     Risk Assessment

6.1.1    The list of HSE Core team members is maintained by MR. HSE Core team members are imparted training to conduct Risk Assessment to evaluate significant risks.

6.1.2    The initial risk assessment is carried out for all the processes, procedures and activities concerned with production process and as well as in support functions and the same are documented.

6.1.3    The relevant department shall join the risk assessment process or will be consulted for the risk assessment.

6.1.4    Risk assessment for onsite activities during starting of any new project is carried out as per HSE requirements of the customer and documented as HSE Plan and the approvals are obtained. Controls for significant Onsite HSE risks are identified and implemented as per the customer requirements throughout the completion of the project.

6.1.5    The concerned department personnel are informed about the hazards/ aspects in their work area pertaining to their activities and processes.

6.1.6    The personnel are trained on risk mitigation programs as a measure to control risks in the work area.

6.1.7    Any change in the process, procedure, equipment or activity in a particular department, is to be informed to the MR and a prior consent taken for the specified change after carrying out a risk assessment for the proposed change.

6.1.8    The risk assessment of the proposed change or consent from MR is required to / shall be documented.

6.1.9    After the change has been made, a follow up risk assessment shall be done and documented.

6.1.10 The documents pertaining to the risk assessment shall be kept with MR and a copy (in soft or hard) each with the relevant department.

6.1.11 While identifying Occupational, Health, Safety and Environmental (HSE) hazards and risk during initial HSE review, the following criteria shall be considered:

  1. Change, including planned or new developments, new or modified activities, products and services
  2. Abnormal conditions and reasonably foreseeable emergency situations.
  3. All activities where previous records of incidents occurred.
  4. Inputs from regular safety audits.
  5. All activity routine & non routine, where substantial / potential hazards and risks are involved.
  6. Evaluation of feedback from investigation of previous incident.
  7. Examination of all existing HSE procedures and practices.
  8. Activities of all personnel having access to the work place (including subcontractors and visitors)
  9. Facilities at the work place, whether provided by the organization or others.
  10. Inputs from Medical Records
  11. Inputs received from external interested parties
  12. Inputs received from any employee
  13. Emission to air
  14. Release of waste water
  15. Waste Management and conservation of natural resources
  16. Contamination to land

Based on the above, final list of activities of occupation health, safety & environmental (HSE) hazards and associated risks is documented.

6.2    Risk Assessment & Determining Significance

6.2.1    Criteria for risk assessment, developed through brain storming & discussion by core team and the Management Representative is using the tables here below:

Frequency of OccurrenceScore
Very likely – High probability of HSE accident to occur.5
Likely – Strong Probability that an HSE impact / dangerous occurrence will occur4
Moderate – Reasonable probability that an HSE incident / near-miss may occur.3
Low – Low probability, Have heard about this few years / months ago2
Remote – Very unlikely1
SeverityScore
Severe – Fatality / Very harmful to HSE, Complex long term effect.5
Serious – Harmful – difficult to correct but recoverable over a period of time4
Moderate – Somewhat harmful, short term loss3
Minor – Little potential for harm, easily correctable, clearable2
Not likely to effect1
Time to notice the HSE incident / accidentScore
After Long time (1 month to 12 months) or Fatality / Damage noticed on the same day / Domino effect5
Detected after one day4
Detected beyond 12 hours3
Detected beyond 4 hours2
Detected beyond 2 hours1

6.2.2     Risk Assessment should be carried out using the form XXXXX/HSE/R 10

6.2.3    Identify all the Activities, Hazards and associated Risks in the cell contained in column (d) of the Risk Assessment Form XXXXX/HSE/R 10

6.2.4    Ensure that multiple hazards / aspects are not mentioned in the form.

6.2.5    For every activity the core team should document whether the activity is a Routine (R), Non Routine (NR), Column (e).

6.2.6     Document the associated Hazard/ Aspect and Risk / Impact in the column (f), (g).

6.2.7    if Activity which has a risk of life or risk of fire or severe environmental impact should be considered as an Emergency by denoting Y in the column 1

6.2.8    For the identified activity gather information from interested parties if the activity has any concern with respect to HSE.

6.2.9    If any concern is raised, document it as Yes () in column (2).

6.2.10 If the activity has a legal concern, document as Yes (Y).

Examples of Legal concern could be in the form of:

  1. Storage of LPG Cylinders
  2. Storage of Hazardous waste
  3. Working at heights

6.2.11 Evaluate if the Hazard in the work process has a Legal implication. If yes, indicate by denoting “Y” in the cell contained in the column (3)

6.2.12 If there is a potential for significant reduction / saving of natural and other resources, then please indicate RSP (Resource Saving Potential) as “Y” in column (4) and treat the aspect as a Significant aspect.

Sl. NoDate of Entry
(mm/dd/yy)
Areas/
Location
ActivityActivity
Type
R/ NR
Aspects / Hazards
(Enter only one aspect or hazard in one row for any particular activity)
Impacts / Risk
(Enter only one risk in one row for any particular activity)
Column (a)Column (b)Column (c)Column (d)Column (e)Column (f)Column (g)
E
(Emergency)
(Yes / No)
IPC
(Interested
Party
Concern)
(Yes / No))
LC (Legal
Concern)
(Yes / No)
RSP
(Resource
Savings
potential)
(Yes / No)
Present / Existing Controls
Severity
(A)
Frequency of Occurrence
(B)

Time to
notice
(C)
Column (1)Column (2)Column (3)Column (4)Column (h)Column (i)Column (j)Column (k)

Emergency , IPC, LC , RSP are the overriding criteria

Present risk
factor
(ABC)
Calculated
significance
S/NS
Justification for
converting Significant
(S) to Non Significant
(NS)
Final significance
after justification
S/NS
Link to
Objective /
Program,
OCP
Column (l) Column (m) Column (n) Column (o) Column (p)

6.2.13 Should there be an instance where any of the columns of Emergency (E), Interested Party Concern (IPC) / Legal Concern (LC) /RSP is applicable and is denoted by “Y” then these concerns will be an Overriding Criteria and not be evaluated further. But will be identified as a Significant risk by denoting “S” in the column (m).

6.2.14 Risks which do not have Emergency / Interested Party Concern (IPC) / Legal Concern (LC) should be denote by indicating “N” (No)

6.2.15 Risks where overriding criteria viz. Interested Party Concern (IPC) / Legal Concern (LC) are not applicable should be considered for Risk Assessment.

6.2.16 Any activity which is having Present / Existing controls, mention the same in column (h).

6.2.17 The risk criteria for severity (column(i)), Frequency of occurrence (column(j)) and Time to notice (column(k)) is applied to HSE risks as per the table 1 and present risk factor is calculated and mentioned in column (l)

6.2.18 Any HSE risk having a risk factor above or equal to 27 is considered significant and gradually lowered to cover all the HSE risks stages such that at one state all risks will be suitably addressed.

6.2.19 Any activities which are not listed in any regulation and have no existing control, the severity is rated as 3 and the risk is considered as Significant.

6.2.20  If the Risk has appropriate controls in the form of Engineering or Process control, justification for converting Significance into non-significance is recorded in column (n).

6.3    The Risk assessment register also contains control or reaction plan viz. the operational control measures/procedures, management program, emergency preparedness and response against all significant risks specified in column (p).

6.4    Significant HSE aspects are communicated to various levels and functions within XXXXX.

7.0    RECORDS

  • Risk Assessment (XXXXX/HSE/R 10)
  • HSE Plan for onsite activities.

Procedure to contain spread of COVID-19 in workplace settings

1. SUMMARY

  1. Coronavirus Disease 2019 (COVID-19) is a respiratory disease caused by the SARS-CoV-2 virus.
  2. Infection with SARS-CoV-2, the virus that causes COVID-19, can cause illness ranging from mild to severe and, in some cases, can be fatal. Symptoms typically include fever, cough, and shortness of breath. Some people infected with the virus have reported experiencing other non-respiratory symptoms. Other people, referred to as asymptomatic cases, have experienced no symptoms at all.
  3. According to the CDC, symptoms of COVID-19 may appear in as few as 2 days or as long as 14 days after exposure.

2. REVISION AND APPROVAL

Rev. Date Nature of Changes Approved By
00 04/06/2020 Original issue. CEO

3. INTRODUCTION

Offices and other workplaces are relatively close setting, with shared spaces like (corridors, elevators & stairs, parking places, cafeteria, meeting rooms and conference halls etc.) and thus COVID-19 infection can spread relatively fast among employees, staffs and visitors. Thus there is a need to prevent importation of infection in workplace settings and to respond in a timely and effective manner in case suspect case of COVID-19 is detected in these settings, so as to limit the spread of infection.

4. SCOPE

This Procedure outlines the preventive and response measures to be observed to contain the spread of COVID-19 in workplace settings. The HR and Admin Manager along with Department Head are responsible for implementation of the Procedure.

5. BASIC PREVENTIVE MEASURES

The basic preventive measures include simple public health measures that are to be followed to reduce the risk of infection with COVID-19. These measures need to be observed by all (employees and visitors) at all times. These include:

  1. Physical distancing of at least one meter to be followed at all times.
  2. Use of face covers/masks to be mandatory.
  3. Practice frequent hand washing (for at least 40-60 seconds) even when hands are not visibly dirty and use of alcohol based hand sanitizers (for at least 20 seconds).
  4. Respiratory etiquettes to be strictly followed. This involves strict practice of covering one’s mouth and nose while coughing/sneezing with a tissue/handkerchief/flexed elbow and disposing off used tissues properly.
  5. Self-monitoring of health by all and reporting any illness at the earliest

6. PREVENTIVE MEASURES FOR OFFICES/SITES:

The HOD  and HR & Admin Manager will ensure that Guidelines with respect to preventive measures specific to offices that has been/will be issued by Minister of Heath Kuwait is being followed. Any staff reportedly suffering from flu-like illness should not attend office and seek Medical advice from local health authorities. Such persons, if diagnosed as a suspect/confirmed case of COVID-19 should immediately inform the office authorities. Any staff requesting home quarantine based on the containment zone activities in their residential areas should be permitted to work from home. MOH guidelines with respect to organizing meetings, coordinating visitors shall be scrupulously followed.

All the Departments are advised to take all necessary measures such as :-

  1. Install thermal scanners at the entry of buildings and Sites as feasible. Mandatory placing of hand sanitizers at the entry of buildings/Sites. Those found having flu-like symptoms may be advised to take proper treatment/quarantine etc.
  2. Discourage, to the maximum extent, entry of visitors in the office/ Sites. Routine issue of visitors/temporary passes should be suspended with immediate effect. Only those visitors whom have proper permission of the Deputy Director or above who they want to meet should be allowed after being properly screened.
  3. Meetings, as far as feasible, should be done through video conferencing. To minimize or reschedule meetings involving large number of people unless necessary.
  4. Avoid non-essential official travel.
  5. Undertake essential correspondence on official email and avoid sending files and documents to other offices, to the extent possible.
  6. Facilitate delivery and receipt of Courier at the entry point itself of the office building, as far as practicable.
  7. Ensure proper cleaning and frequent sanitization of the workplace, particularly of the frequently touched surfaces.
  8. Ensure regular supply of hand sanitizers, soap and running water in the washrooms.
  9. All employees may be advised to take care of their own health and look out for respiratory symptoms/fever and, if feeling unwell, should leave the workplace immediately after informing their reporting Managers.
  10. The leave sanctioning authorities are advised to sanction leave whenever any request is made for self-quarantine as a precautionary measure.
  11. Advise all employees who are at higher risk i.e. older employees, pregnant employees and employees who have underlying medical conditions, to take extra precautions. The Departments may take care not to expose such employees to any front-line work requiring direct contact with the public.

7. DO’s AND DON’Ts FOR ALL EMPLOYEES

1) Do’s

  • To maintain personal hygiene and physical distancing.
  • To practice frequent hand washing. Wash hands with soap and water or use alcohol-based hand rub. Wash hands even if they are visibly clean.
  • To cover your nose and mouth with handkerchief/tissue while sneezing and coughing.
  • To throw used tissues into closed bins immediately after use.
  • To maintain a safe distance from persons during interaction, especially with those having flu-like symptoms.
  • To sneeze in the inner side of your elbow and not to cough into the palms of your hands.
  • To take their temperature regularly and check for respiratory symptoms.
  • To see a doctor if you feel unwell (fever, difficulty in breathing and coughing). While visiting doctor, wear a mask/cloth to cover your mouth and nose.

2) Don’ts

  • Shake hands.
  • Have a close contact with anyone, if you’re experiencing cough and fever.
  • Touch your eyes, nose and mouth.
  • Sneeze or cough into palms of your hands.
  • Spit in Public.
  • Travel unnecessarily, particularly to any affected region.
  • Participate in large gatherings, including sitting in groups at cafeteria.
  • Visit gyms, clubs and crowded places etc.
  • Spread rumors or panic.

8. MEASURES TO BE TAKEN ON OCCURRENCE OF CASE OF COVID-19:

Despite taking the above measures, the occurrence of cases among the employees working in the office cannot be ruled out. The following measures will be taken in such circumstances:

    1. When one or few person(s) who share a room/close office space is/are found to be suffering from symptoms suggestive of COVID-19:
      1. Place the ill person in a room or area where they are isolated from others at the workplace. Provide a mask/face cover till such time he/she is examined by a doctor.
      2. Report to concerned health authorities will be immediately informed.
      3. A risk assessment will be undertaken by the departmental Head along with Safety manager and accordingly further advice shall be made regarding management of case, his/her contacts and need for disinfection.
      4. The suspect case if reporting very mild / mild symptoms on assessment by the health authorities would be placed under home isolation, subject to fulfillment of criteria laid down in MOH guidelines
      5. Suspect case, if assessed by health authorities as moderate to severe, he/she will follow the MOH guidelines.
      6. The rapid response team consisting of Admin and Hr. Manager, safety manager and the Dept. Head of the concerned department shall be requisitioned and will undertake the listing of contacts.
      7. The necessary actions for contact tracing and disinfection of work place will start once the report of the patient is received as positive. The report will be expedited for this purpose.
    2. If there are large numbers of contacts from a pre-symptomatic/asymptomatic case, there could be a possibility of a cluster emerging in workplace setting. Due to the close environment in workplace settings this could even be a large cluster (>3 cases). The essential principles of risk assessment, isolation, and quarantine of contacts, case referral and management will remain the same. However, the scale of arrangements will be higher.
    3. Management of contacts:
      The contacts will be categorized into high and low risk contacts by the Safety Manager. The high risk exposure contacts shall be quarantined for 14 days. They will follow the guidelines on home quarantine as given by MOH, Kuwait. These persons shall undergo testing as per MOH, Kuwait protocol. The low risk exposure contacts shall continue to work and closely monitor their health for next 14 days.
    4. Risk profiling of contacts
      Contacts are persons who have been exposed to a confirmed case anytime between 2 days prior to onset of symptoms (in the positive case) and the date of isolation (or maximum 14 days after the symptom onset in the case).
      1. High-risk contact
        • Touched body fluids of the patient (respiratory tract secretions, blood, vomit etc; e.g. being coughed on, touching used paper tissues with a bare hand)
        • Had direct physical contact with the body of the patient including physical examination without PPE
        • Touched or cleaned the linens, clothes, or dishes of the patient.
        • Lives in the same household as the patient.
        • Anyone in close proximity (within 1 meter) of the confirmed case without precautions.
        • Passengers in close proximity (within 1 meter) in a conveyance with a symptomatic person who later tested positive for COVID-19 for more than 6 hours.
      2. Low-risk contact
        • Shared the same space (worked in same room/similar) but not having a high-risk exposure to confirmed case of COVID-19.
        • Travelled in same environment (bus/train/flight/any mode of transit) but not having a high-risk exposure.

9. CLOSURE OF WORKPLACE

If there are one or two cases reported, the disinfection procedure will be limited to places/areas visited by the patient in past 48 hrs. There is no need to close the entire office building/halt work in other areas of the office and work can be resumed after disinfection as per laid down protocol (see para 10).
However, if there is a larger outbreak, the entire building will have to be closed for 48 hours after thorough disinfection. All the staff will work from home, till the building is adequately disinfected and is declared fit for re-occupation.

10. DISINFECTION PROCEDURES IN OFFICES

1. Indoor areas including office spaces

  • Office spaces, including conference rooms should be cleaned every evening after office hours or early in the morning before the rooms are occupied. If contact surface is visibly dirty, it should be cleaned with soap and water prior to disinfection. Prior to cleaning, the worker should wear disposable rubber boots, gloves (heavy duty), and a triple layer mask.
  • Start cleaning from cleaner areas and proceed towards dirtier areas.
  • All indoor areas such as entrance lobbies, corridors and staircases, escalators, elevators, security guard booths, office rooms, meeting rooms, cafeteria should be mopped with a disinfectant with 1% sodium hypochlorite or phenolic disinfectants. High contact surfaces such elevator buttons, handrails / handles and call buttons, escalator handrails, public counters, intercom systems, equipment like telephone, printers/scanners, and other office machines should be cleaned twice daily by mopping with a linen/absorbable cloth soaked in 1% sodium hypochlorite. Frequently touched areas like table tops, chair handles, pens, diary files, keyboards, mouse, mouse pad, tea/coffee dispensing machines etc. should specially be cleaned.
  • For metallic surfaces like door handles, security locks, keys etc. 70% alcohol can be used to wipe down surfaces where the use of bleach is not suitable.
  • Hand sanitizing stations should be installed in office premises (especially at the entry) and near high contact surfaces.
  • In a meeting/conference/office room, if someone is coughing, without following respiratory etiquettes or mask, the areas around his/her seat should be vacated and cleaned with 1% sodium hypochlorite.
  • Carefully clean the equipment used in cleaning at the end of the cleaning process.
  • Remove PPE, discard in a disposable PPE in yellow disposable bag and wash hands with soap and water.
  • In addition, all employees should consider cleaning the work area in front of them with a disinfecting wipe prior to use and sit one seat further away from others, if possible

2. Outdoor areas

Outdoor areas have less risk then indoor areas due to air currents and exposure to sunlight. These include bus stops, railway platforms, parks, roads, etc. Cleaning and disinfection efforts should be targeted to frequently touched/contaminated surfaces as already detailed above.
3. Public toilets

Sanitary workers must use separate set of cleaning equipment for toilets (mops, nylon scrubber) and separate set for sink and commode). They should always wear disposable protective gloves while cleaning a toilet.

  • 70% Alcohol can be used to wipe down surfaces where the use of bleach is not suitable, e.g. metal. (Chloroxylenol (4.5-5.5%) / Benzalkonium Chloride or any other disinfectants found to be effective against coronavirus may be used as per manufacturer’s instructions)
  • Always use freshly prepared 1% sodium hypochlorite.
  • Do not use disinfectants spray on potentially highly contaminated areas (such as toilet bowl or surrounding surfaces) as it may create splashes which can further spread the virus.
  • To prevent cross contamination, discard cleaning material made of cloth (mop and wiping cloth) in appropriate bags after cleaning and disinfecting. Wear new pair of gloves and fasten the bag.
  • Disinfect all cleaning equipment after use and before using in other area
  • Disinfect buckets by soaking in bleach solution or rinse in hot water

4. Personal Protective Equipment (PPE):

Wear appropriate PPE which would include the following while carrying out cleaning and disinfection work.

  • Wear disposable rubber boots, gloves (heavy duty), and a triple layer mask
  • Gloves should be removed and discarded damaged, and a new pair worn.
  • All disposable PPE should be removed and discarded after cleaning activities are completed.
  • Hands should be washed with soap and water immediately after each piece of PPE is removed, following completion of cleaning.
  • Masks are effective if worn according to instructions and properly fitted. Masks should be discarded and changed if they become physically damaged or soaked.

5. Guidelines for use of mask

The correct procedure of wearing triple layer surgical mask

  1. Perform hand hygiene
  2. Unfold the pleats; make sure that they are facing down.
  3. Place over nose, mouth and chin.
  4. Fit flexible nose piece over nose bridge.
  5. Secure with tie strings (upper string to be tied on top of head above the ears –lower string at the back of the neck.)
  6. Ensure there are no gaps on either side of the mask, adjust to fit.
  7. Do not let the mask hanging from the neck.
  8. Change the mask after six hours or as soon as they become wet.
  9. Disposable masks are never to be reused and should be disposed off.
  10. While removing the mask great care must be taken not to touch the potentially infected outer surface of the mask
  11. To remove mask first untie the string below and then the string above and handle the mask using the upper strings.
  12. Disposal of used masks: Used mask should be considered as potentially infected medical waste. Discard the mask in a closed bin immediately after use.

10. HAND WASHING TECHNIQUE WITH SOAP AND WATER

11. Management of the cases and Contact

12. Disinfection of workplace

OCP for Operation & Maintenance Of DG SET

1.PURPOSE:  To explain the points to be checked before starting DG set
2. SCOPE:  This work instruction is applicable to DG set
3. RESPONSIBILITY: HOD MNT.
4. INSTRUCTIONS: Refer to Manufacturer’s manual For DG set repair and maintenance.

5.ENVIRONMENTAL HEALTH AND SAFETY INSTRUCTION:

  1. Before entering into D.G room wear Earmuff /earplug.
  2. While doing maintenance wear hand gloves.
  3. Avoid open flame in D.G. room.

 6. OPERATIONAL CONTROL PLAN:-

Sr.NoParameter to be MonitoredSpec.Freq. of Monitoring Method of monitoringResp.Record
 1Emission  Level in DG setPM- 150 mg/Nm3
SO2-50mg/Nm3
Once in Six MonthExternal agencyHOD MNTReport from an external agency
 2Qty. of Diesel. DailyDiesel recordHOD MNTDiesel record
 3Noise Level a) DG Set 75 dBOnce in Three MonthExternal agencyHOD MNTdB record
4Cleaning of ductCleanOnce in monthVisualHOD MNTP.M. record

7. RECORD REF.: As mentioned above.

OCP for Use Of Oil (furnace oil, Quenching oil, etc).

1.PURPOSE: To provide the guideline for Use of Oil

2. SCOPE: This  is applicable for Production and Maintenance

3. RESPONSIBILITY: HOD Production/Maintenace  is responsible for the implementation of this OCP

4. INSTRUCTIONS:

  •  Usage of Oil (furnace oil, Quenching oil) to be monitored, keep records for the same
  • Ensure there is no spillage of oil during the top-up.
  • Ensure there is no spillage during the transportation of oil from the main tank to the service tank
  • Ensure there is no damage, leakage of the pipeline from the service tank to furnace
  • Ensure that there is no leakage from burners
  • In case of any leakages found, take appropriate corrective actions
  • Ensure there is no spillage of oil during top-up
  • Ensure there is no damage, leakage from barrels.
  • Ensure that filtration equipment should be in good condition during filtration.
  • While tank cleaning, ensure that there is no spillage

5. CHECKING, CORRECTIVE AND PREVENTIVE ACTION:

In charge, Production shall ensure implementation of the above procedure. In case of any deviation, initiate corrective and preventive action.

OCP of Monitoring And Controlling Of Spillages And Leakages Of All Type Of Oil, Coolant, And Water

1.PURPOSE: To control spillages and leakages of all types of oil, water, and coolant

2. SCOPE: This work instruction is applicable to all departments

3. RESPONSIBILITY: Departmental HOD

4. INSTRUCTIONS:

  1. Ensure the effective preventive maintenance of pipelines, Drainage, and Taps.
  2. If the leakage of oil informs about leakage to the maintenance supervisor.
  3. Check gravity of leak physically.
  4. If the gravity of the leak found more, immediately close the valve and inform the charge of maintenance immediately.
  5. If necessary stop processing.
  6. Start work after arresting leakage completely.
  7. Collect leaked oils in containers and clean the area.
  8. Avoid parking in the leakage area.
  9. Do not allow employees to pass on through leaked areas to avoid slippage.
  10. If leakage from the waterline, carry out a survey to identify water leakages from Pipelines.
  11. Take corrective measures considering survey reports and arrest leakages.
  12. If small quantity leakage occurs arrest it immediately.
  13. If the gravity of the leak found more, immediately close the valve and inform to maintenance in charge.
  14. If necessary stop processing.
  15. Start work after arresting leakage completely.

5. RELATED RECORDS:
Preventive Maintenance records

6. CHECKING, CORRECTIVE AND PREVENTIVE ACTION:

In charge, Admin shall ensure implementation of the above procedure. In case of any deviation, initiate corrective and preventive action.