Procedure for HSE Risk assessment for identified Hazards/Aspects

1.0     PURPOSE

This procedure is developed to establish effective HSE risk assessment / mitigation processes throughout operations including production processes as well as support operations and ensure that the same is kept up to date reflecting any change in the processes / operations.

2.0     SCOPE

When considering the hazards at the site, the following are taken into account:

  • Routine and non-routine activities.
  • The activities of all persons having access to the workplace (including contractors and visitors).
  • Human behavior, capabilities and other human factors (i.e. cultural differences, ergonomics, sex, attitudes to HSE etc).
  • Hazards originating outside the workplace that may affect the XXXXX (i.e. fire at a neighboring site or sand storm).
  • Hazards created in the vicinity of the workplace as a result of activities under the control of the management (i.e. a fire or spillage at XXXXX that adversely affects our neighbors).
  • Infrastructure, equipment and materials used within XXXXX whether provided by XXXXX or not. (i.e. Fork lift trucks or contractors ladders)
  • Changes or proposed changes in the organization, its activities or materials (i.e. hardware changes such as installing new capital equipment, or changes to procedures such as changing the role of operators)
  • Modifications to the HSE Management system.
  • Any applicable HSE legislation relating to the organization
  • The design of work areas, processes, installations, machinery & equipment, operating procedures and work organization.

3.0     RESPONSIBILITY

3.1    The MR is responsible for overseeing the process of risk assessment and tracking for its updating.

3.2    Identified Core Team members from each department are responsible for informing / notifying the MR regarding any change in the processes, procedure or activities subsequent to the initial risk assessment.

3.3    Core Team / competent personnel along with the MR conduct the risk assessment for respective department once in 12 months.

3.4    Relevant departments (Sales, Purchase, Operations, Maintenance, Quality Assurance & Control, HR, Administration and Finance) will join the risk assessment process or will be consulted.

3.5     Project manager and Safety officers is responsible for risk assessment at onsite.

4.0    HSE RISK ASSESSMENT / MITIGATION PROCESS

The framework provided herein provides an HSE risk assessment / mitigation process that:

4.1    Operates on a continuous and systematic basis;

4.2     Addresses HSE hazard / Aspect identification, risk / Impact assessment and risk control;

4.3     Analyzes and prioritizes those risks / Aspects;

4.4    Serves as a vehicle for risk/aspect control, management and communication and has utility for all parts of the site.

However, there are two (2) additional considerations that warrant attention:

4.5   Regulatory Requirements:  The process described herein includes the consideration of HSE risks associated with legal non-conformance and identify the applicable regulatory requirements.

4.6    Risk Control: This process provides for risk / Aspect identification, risk assessment and mitigation decision-making.

5.0     KEY DEFINITIONS

5.1     HSE Risk

The most important definition associated with the process is HSE risk.

For the purpose of this process HSE risk is defined as the unique combination of an Activity, Product or Service plus a relevant aspect / Hazard plus the resultant impact /Risk. In short:

HSE Risk = [Activity, Product or Service] + [Aspect/Hazard] + [Impact/Risk]

Definitions for each of the HSE risk components are as follows:

  1. Activity / Product / Service: XXXXX operational practices, the company’s products and services that are offered to customers worldwide.
  2. Aspects- Any element of XXXXX activities, products and services, which can interact with the environment or human health.
  3. Impacts – any change to the environment or human health, whether adverse or beneficial, wholly or partially resulting from XXXXX activities, products and services.
  4. Hazards -Source or situation with a potential to harm in terms of human injury or ill health.
  5. Risk: combination of the likelihood of an occurrence off a hazardous event(s) or exposure (s) and the severity of injury or ill health that can be the event or exposure (s)
  6. Routine Activities (R): Regular jobs carried out under Normal operating condition of the plant.
  7. Non Routine Activities (NR): Irregular and periodic jobs carried out during start up/ shutdown etc. e.g.: Oil / Coolant spillage, Leakages of water from pipes. Preventive Maintenance activities.
  8. Emergency: Activities which may lead to emergency situations or Severe Environmental/Occupational health Impact. e.g. Fire, explosion, Earthquake, sabotage, Collapse of structure, Release of Toxic gases, Leakage in acid pipelines etc.
  9. Interested Party Concern (IPC): Concerns from person or group, inside or outside the workplace, affected by HSE Performance.

6.0    PROCEDURE

6.1     Risk Assessment

6.1.1    The list of HSE Core team members is maintained by MR. HSE Core team members are imparted training to conduct Risk Assessment to evaluate significant risks.

6.1.2    The initial risk assessment is carried out for all the processes, procedures and activities concerned with production process and as well as in support functions and the same are documented.

6.1.3    The relevant department shall join the risk assessment process or will be consulted for the risk assessment.

6.1.4    Risk assessment for onsite activities during starting of any new project is carried out as per HSE requirements of the customer and documented as HSE Plan and the approvals are obtained. Controls for significant Onsite HSE risks are identified and implemented as per the customer requirements throughout the completion of the project.

6.1.5    The concerned department personnel are informed about the hazards/ aspects in their work area pertaining to their activities and processes.

6.1.6    The personnel are trained on risk mitigation programs as a measure to control risks in the work area.

6.1.7    Any change in the process, procedure, equipment or activity in a particular department, is to be informed to the MR and a prior consent taken for the specified change after carrying out a risk assessment for the proposed change.

6.1.8    The risk assessment of the proposed change or consent from MR is required to / shall be documented.

6.1.9    After the change has been made, a follow up risk assessment shall be done and documented.

6.1.10 The documents pertaining to the risk assessment shall be kept with MR and a copy (in soft or hard) each with the relevant department.

6.1.11 While identifying Occupational, Health, Safety and Environmental (HSE) hazards and risk during initial HSE review, the following criteria shall be considered:

  1. Change, including planned or new developments, new or modified activities, products and services
  2. Abnormal conditions and reasonably foreseeable emergency situations.
  3. All activities where previous records of incidents occurred.
  4. Inputs from regular safety audits.
  5. All activity routine & non routine, where substantial / potential hazards and risks are involved.
  6. Evaluation of feedback from investigation of previous incident.
  7. Examination of all existing HSE procedures and practices.
  8. Activities of all personnel having access to the work place (including subcontractors and visitors)
  9. Facilities at the work place, whether provided by the organization or others.
  10. Inputs from Medical Records
  11. Inputs received from external interested parties
  12. Inputs received from any employee
  13. Emission to air
  14. Release of waste water
  15. Waste Management and conservation of natural resources
  16. Contamination to land

Based on the above, final list of activities of occupation health, safety & environmental (HSE) hazards and associated risks is documented.

6.2    Risk Assessment & Determining Significance

6.2.1    Criteria for risk assessment, developed through brain storming & discussion by core team and the Management Representative is using the tables here below:

Frequency of OccurrenceScore
Very likely – High probability of HSE accident to occur.5
Likely – Strong Probability that an HSE impact / dangerous occurrence will occur4
Moderate – Reasonable probability that an HSE incident / near-miss may occur.3
Low – Low probability, Have heard about this few years / months ago2
Remote – Very unlikely1
SeverityScore
Severe – Fatality / Very harmful to HSE, Complex long term effect.5
Serious – Harmful – difficult to correct but recoverable over a period of time4
Moderate – Somewhat harmful, short term loss3
Minor – Little potential for harm, easily correctable, clearable2
Not likely to effect1
Time to notice the HSE incident / accidentScore
After Long time (1 month to 12 months) or Fatality / Damage noticed on the same day / Domino effect5
Detected after one day4
Detected beyond 12 hours3
Detected beyond 4 hours2
Detected beyond 2 hours1

6.2.2     Risk Assessment should be carried out using the form XXXXX/HSE/R 10

6.2.3    Identify all the Activities, Hazards and associated Risks in the cell contained in column (d) of the Risk Assessment Form XXXXX/HSE/R 10

6.2.4    Ensure that multiple hazards / aspects are not mentioned in the form.

6.2.5    For every activity the core team should document whether the activity is a Routine (R), Non Routine (NR), Column (e).

6.2.6     Document the associated Hazard/ Aspect and Risk / Impact in the column (f), (g).

6.2.7    if Activity which has a risk of life or risk of fire or severe environmental impact should be considered as an Emergency by denoting Y in the column 1

6.2.8    For the identified activity gather information from interested parties if the activity has any concern with respect to HSE.

6.2.9    If any concern is raised, document it as Yes () in column (2).

6.2.10 If the activity has a legal concern, document as Yes (Y).

Examples of Legal concern could be in the form of:

  1. Storage of LPG Cylinders
  2. Storage of Hazardous waste
  3. Working at heights

6.2.11 Evaluate if the Hazard in the work process has a Legal implication. If yes, indicate by denoting “Y” in the cell contained in the column (3)

6.2.12 If there is a potential for significant reduction / saving of natural and other resources, then please indicate RSP (Resource Saving Potential) as “Y” in column (4) and treat the aspect as a Significant aspect.

Sl. NoDate of Entry
(mm/dd/yy)
Areas/
Location
ActivityActivity
Type
R/ NR
Aspects / Hazards
(Enter only one aspect or hazard in one row for any particular activity)
Impacts / Risk
(Enter only one risk in one row for any particular activity)
Column (a)Column (b)Column (c)Column (d)Column (e)Column (f)Column (g)
E
(Emergency)
(Yes / No)
IPC
(Interested
Party
Concern)
(Yes / No))
LC (Legal
Concern)
(Yes / No)
RSP
(Resource
Savings
potential)
(Yes / No)
Present / Existing Controls
Severity
(A)
Frequency of Occurrence
(B)

Time to
notice
(C)
Column (1)Column (2)Column (3)Column (4)Column (h)Column (i)Column (j)Column (k)

Emergency , IPC, LC , RSP are the overriding criteria

Present risk
factor
(ABC)
Calculated
significance
S/NS
Justification for
converting Significant
(S) to Non Significant
(NS)
Final significance
after justification
S/NS
Link to
Objective /
Program,
OCP
Column (l) Column (m) Column (n) Column (o) Column (p)

6.2.13 Should there be an instance where any of the columns of Emergency (E), Interested Party Concern (IPC) / Legal Concern (LC) /RSP is applicable and is denoted by “Y” then these concerns will be an Overriding Criteria and not be evaluated further. But will be identified as a Significant risk by denoting “S” in the column (m).

6.2.14 Risks which do not have Emergency / Interested Party Concern (IPC) / Legal Concern (LC) should be denote by indicating “N” (No)

6.2.15 Risks where overriding criteria viz. Interested Party Concern (IPC) / Legal Concern (LC) are not applicable should be considered for Risk Assessment.

6.2.16 Any activity which is having Present / Existing controls, mention the same in column (h).

6.2.17 The risk criteria for severity (column(i)), Frequency of occurrence (column(j)) and Time to notice (column(k)) is applied to HSE risks as per the table 1 and present risk factor is calculated and mentioned in column (l)

6.2.18 Any HSE risk having a risk factor above or equal to 27 is considered significant and gradually lowered to cover all the HSE risks stages such that at one state all risks will be suitably addressed.

6.2.19 Any activities which are not listed in any regulation and have no existing control, the severity is rated as 3 and the risk is considered as Significant.

6.2.20  If the Risk has appropriate controls in the form of Engineering or Process control, justification for converting Significance into non-significance is recorded in column (n).

6.3    The Risk assessment register also contains control or reaction plan viz. the operational control measures/procedures, management program, emergency preparedness and response against all significant risks specified in column (p).

6.4    Significant HSE aspects are communicated to various levels and functions within XXXXX.

7.0    RECORDS

  • Risk Assessment (XXXXX/HSE/R 10)
  • HSE Plan for onsite activities.

ENVIRONMENT MANUAL (ISO 14001:2015)

1.0 SCOPE

XXXXX establishes, implements, maintains, and continually improves the EMS Management System and assures itself of conformity with its stated EMS policy.

XXXXX applies all the requirements of ISO 14001:2015 if they are applicable within the determined scope of its quality management system.

XXXXX determines the boundaries and applicability of the EMS management system to develop its business covers basically in the following area:

  • Operations
  • Project Management.
  • Supply chain management
  • Onsite servicing
  • Product sales
  • Manufacturing
  • Quality and Health and services

The Scope of operational activities at XXXXX is:

“Enter your Scope here”.

1.1 Company Profile

“Enter your Company profile here”.

1.2 Introduction to the Environment Management System

The requirements of this manual are aimed at the Environmental awareness and safety policies as well as maintenance of the system that provides the most effective and efficient means of achieving the documented EMS management objectives.

1.2.1 Purpose

  • The contents of this Manual are intended as an overview, to demonstrate and explain how XXXXX’s EMS Management System conforms to ISO 14001: 2015.
  • The Manual and its associated documentation covering Procedures, Work Instructions, Documents, and Records are structured on and meet the requirements of ISO 14001: 2015.
  • Manual holders will be responsible for ensuring that their staff is fully conversant with the contents of the Manual.
  • The EMS Policy and Principles outlined in this Manual form a mandatory basis for our EMS Management System.

2.0 NORMATIVE REFERENCES

ISO 14001: 2015 Environmental management systems – Requirements with guidance for use

3.0 TERMS AND DEFINITIONS

3.1 Terms related to organization and leadership

3.1.1 Management system

Set of interrelated or interacting elements of an organization to establish policies and objectives and processes to achieve those objectives

Note 1 to entry: A management system can address a single discipline or several disciplines (e.g. Quality, environment, occupational health and safety, energy, financial management).

Note 2 to entry: The system elements include the organization’s structure, roles and responsibilities, planning and operation, performance evaluation, and improvement.

Note 3 to entry: The scope of a management system can include the whole of the organization, specific and identified functions of the organization, specific and identified sections of the organization, or one or more functions across a group of organizations.

3.1.2 EMS management system

Part of the management system used to manage environmental aspects fulfill compliance obligations, and address risks and opportunities

3.1.3 EMS policy

Intentions and direction of an organization related to EMS performance, as formally expressed by its top management

3.1.4 Organization

Person or group of people that has its own functions with responsibilities, authorities, and relationships to achieve its objectives

Note 1 to entry: The concept of the organization includes, but is not limited to sole-trader, company, corporation, firm, enterprise, authority, partnership, charity or institution, or part or combination thereof, whether incorporated or not, public or private.

3.1.5 Top management

Person or group of people who directs and controls an organization at the highest level

Note 1 to entry: Top management has the power to delegate authority and provide resources within the organization.

Note 2 to entry: If the scope of the management system covers only part of an organization, then top management refers to those who direct and control that part of the organization.

3.1.6 Interested party

Person or organization that can affect, be affected by, or perceive itself to be affected by a decision or activity

(e.g.) Customers, communities, suppliers, regulators, non-governmental organizations, investors and employees.

Note 1 to entry: To “perceive itself to be affected” means the perception has been made known to the organization.

3.2 Terms related to planning

3.2.1 Environment

Surroundings in which an organization operates, including air, water, land, natural resources, flora, fauna, humans, and their interrelationships.

Note 1 to entry: Surroundings can extend from within an organization to the local, regional and global system.

Note 2 to entry: Surroundings can be described in terms of biodiversity, ecosystems, climate or other characteristics.

3.2.3 Environmental aspect

Element of an organization’s activities or products or services that interacts or can interact with the environment.

Note 1 to entry: An environmental aspect can cause (an) environmental impact(s). A significant environmental aspect is one that has or can have one or more significant environmental impact(s). Note 2 to entry: Significant environmental aspects are determined by the organization applying one or more criteria.

3.2.4 Environmental condition

State or characteristic of the environment as determined at a certain point in time

3.2.5 Environmental impact

Change to the environment, whether adverse or beneficial, wholly or partially resulting from an organization’s environmental aspects

3.2.6 Hazard identification

Process of recognizing that a hazard exists and defining its characteristics

3.2.7 Ill health

Identifiable, adverse physical or mental condition arising from and/or made worse by a work activity and/or work-related situation

3.2.8 Incident

Work-related event(s) in which an injury or ill health (regardless of severity) or fatality occurred, or could have occurred

NOTE 1 to entry: An accident is an incident that has given rise to injury, ill health, or fatality.

NOTE 2 to entry: An incident where no injury, ill health, or fatality occurs may also be referred to as a “near-miss”, “near-hit”, “close call” or “dangerous occurrence”.

NOTE 3 to entry: An emergency situation is a particular type of incident.

3.2.9 Objective

Result to be achieved

Note 1 to entry: An objective can be strategic, tactical, or operational.

Note 2 to entry: Objectives can relate to different disciplines (such as financial, health and safety, and environmental goals) and can apply at different levels (such as strategic, organization-wide, project, product, service, and process.

Note 3 to entry: An objective can be expressed in other ways, e.g. as an intended outcome, a purpose, an operational criterion, as an EMS objective, or by the use of other words with similar meaning (e.g. aim, goal, or target).

3.2.10 EMS objective

Objective set by the organization consistent with its EMS policy

3.2.11 Prevention of pollution

Use of processes, practices, techniques, materials, products, services, or energy to avoid, reduce or control (separately or in combination) the creation, emission, or discharge of any type of pollutant or waste, in order to reduce adverse environmental impacts

Note 1 to entry: Prevention of pollution can include source reduction or elimination; process, product, or service changes; efficient use of resources; material and energy substitution; reuse; recovery; recycling, reclamation; or treatment.

3.2.12 Requirement

Need or expectation that is stated, generally implied or obligatory

Note 1 to entry: “Generally implied” means that it is custom or common practice for the organization and interested parties that the need or expectation under consideration is implied.

Note 2 to entry: A specified requirement is one that is stated, for example in documented information.

Note 3 to entry: Requirements other than legal requirements become obligatory when the organization decides to comply with them.

3.2.13 Compliance obligations

Legal requirements and other requirements (admitted term) legal requirements that an organization has to comply with and other requirements that an organization has to or chooses to comply with

Note 1 to entry: Compliance obligations are related to the EMS management system.

Note 2 to entry: Compliance obligations can arise from mandatory requirements, such as applicable laws and regulations, or voluntary commitments, such as organizational and industry standards, contractual relationships, codes of practice, and agreements with community groups or non-governmental organizations.

3.2.14 Risk

Effect of uncertainty

Note 1 to entry: An effect is a deviation from the expected – positive or negative.

Note 2 to entry: Uncertainty is the state, even partial, of deficiency of information related to, understanding or knowledge of, an event, its consequence, or likelihood.

Note 3 to entry: Risk is often characterized by reference to potential “events” (as defined in ISO Guide 73:2009, 3.5.1.3) and “consequences” (as defined in ISO Guide 73:2009, 3.6.1.3), or a combination of these.

Note 4 to entry: Risk is often expressed in terms of a combination of the consequences of an event (including changes in circumstances) and the associated “likelihood” (as defined in ISO Guide 73:2009, 3.6.1.1) of occurrence.

3.2.17 Risks and opportunities

Potential adverse effects (threats) and potential beneficial effects (opportunities)

3.2.18 Risk assessment

Process of evaluating the risk(s) arising from a hazard(s), taking into account the adequacy of any existing controls, and deciding whether or not the risk(s) is acceptable

3.2.19 Acceptable risk

Risk that has been reduced to a level that can be tolerated by the organization having regard to its legal obligations and its own EMS policy

3.3 Terms related to support and operation

3.3.1 Competence

Ability to apply knowledge and skills to achieve intended results

3.3.2 Documented information

Information required to be controlled and maintained by an organization and the medium on which it is contained

Note 1 to entry: Documented information can be in any format and media, and from any source.

Note 2 to entry: Documented information can refer to:

  • The EMS management system, including related processes;
  • Information created in order for the organization to operate (can be referred to as documentation);
  • Evidence of results achieved (can be referred to as records).

3.3.3 Document

Information and its supporting medium

3.3.4 Procedure

Specified way to carry out an activity or a process

3.3.5 Record

Document stating results achieved or providing evidence of activities performed

3.3.6 Life cycle

Consecutive and interlinked stages of a product (or service) system, from raw material acquisition or generation from natural resources to final disposal

Note 1 to entry: The life cycle stages include acquisition of raw materials, design, production, transportation/delivery, use, end-of-life treatment and final disposal.

3.3.7 Outsource (verb)

Make an arrangement where an external organization performs part of an organization’s function or process

Note 1 to entry: An external organization is outside the scope of the management system, although the outsourced function or process is within the scope.

3.3.8 Process

Set of interrelated or interacting activities which transforms inputs into outputs

Note 1 to entry: A process can be documented or not.

3.3.9 Workplace

Any physical location in which work related activities are performed under the control of the organization

3.4 Terms related to performance evaluation and improvement

3.4.1 Audit

Systematic, independent, and documented process (3.3.8) for obtaining audit evidence and evaluating it objectively to determine the extent to which the audit criteria are fulfilled

Note 1 to entry: An internal audit is conducted by the organization itself, or by an external party on its behalf.

Note 2 to entry: An audit can be a combined audit (combining two or more disciplines).

Note 3 to entry: Independence can be demonstrated by the freedom from responsibility for the activity being audited or freedom from bias and conflict of interest.

Note 4 to entry: “Audit evidence” consists of records, statements of fact, or other information which are relevant to the audit criteria and are verifiable; and “audit criteria” are the set of policies, procedures, or requirements used as a reference against which audit evidence is compared, as defined in ISO 19011:2011, 3.3 and 3.2 respectively.

3.4.2 Conformity

Fulfilment of a requirement

3.4.3 Nonconformity

Non-fulfilment of a requirement

Note 1 to entry: Nonconformity relates to requirements in this International Standard and additional EMS management system requirements that an organization establishes for itself.

3.4.4 Corrective action

Action to eliminate the cause of a nonconformity and to prevent recurrence

Note 1 to entry: There can be more than one cause for a nonconformity.

3.4.5 Preventive action

Action to eliminate the cause of a potential nonconformity or other undesirable potential situation

3.4.6 Continual improvement

Recurring activity to enhance performance

Note 1 to entry: Enhancing performance relates to the use of the EMS management system to enhance EMS performance consistent with the organization’s EMS policy.

Note 2 to entry: The activity need not take place in all areas simultaneously, or without interruption.

3.4.7 Effectiveness

Extent to which planned activities are realized and planned results achieved

3.4.8 Indicator

Measurable representation of the condition or status of operations, management or conditions

3.4.9 Monitoring

Determining the status of a system, a process or an activity

Note 1 to entry: To determine the status, there might be a need to check, supervise or critically observe.

3.4.10 Measurement

Process to determine a value

3.4.11 Performance

Measurable result

Note 1 to entry: Performance can relate either to quantitative or qualitative findings.

Note 2 to entry: Performance can relate to the management of activities, processes, products (including services), systems, or organizations.

3.4.12 EMS performance

Performance related to the management of environmental aspects & risks

Note 1 to entry: For an EMS management system, results can be measured against the organization’s EMS policy, EMS objectives, or other criteria, using indicators.

4.0 CONTEXT OF THE ORGANIZATION

4.1 Understanding the organization and its context

XXXXX determines the external and internal issues (Refer: XXXXX/MR/20) that are relevant to its purpose and that affect its ability to achieve the intended outcomes of its EMS management system. Such issues include environmental conditions being affected by or capable of affecting the organization.

4.2 Understanding the needs and expectations of interested parties

XXXXX determines:

  1. The interested parties (Refer: XXXXX/MR/21) that are relevant to the EMS management system
  2. The relevant needs and expectations (i.e. requirements) of these interested parties
  3. Which of these needs and expectations become its compliance obligations

4.3 Determining the scope of the EMS management system

XXXXX determines the boundaries and applicability of the environmental management system to establish its scope. XXXXX considered the following while determining its scope:

  1. The external and internal issues (Refer 4.1)
  2. The compliance obligations referred to in (Refer 4.2)
  3. Its organizational units, functions and physical boundaries
  4. Its activities, products and services
  5. Its authority and ability to exercise control and influence.

The scope is maintained as documented information (Refer 1.0) and made available to interested parties.

4.4 Environmental management system

XXXXX establishes, implements, maintains, and continually improves the EMS management system, including the processes needed and their interactions (Refer XXXXX/EMSM/Appendix/04), in accordance with the requirements of ISO 14001:2015 to achieve the intended outcomes, including

  • Enhancing its EMS performance
  • Fulfilling the compliance obligation
  • Achievement of EMS objectives

XXXXX has considered the knowledge gained in (Refer 4.1 & 4.2) when establishing and maintaining the EMS management system. XXXXX’s EMS Management System and supporting documentation (which includes Manual, Procedures, Work Instructions, Documents, and Records) have been established for monitoring and measuring the effectiveness of the processes necessary to ensure logical planning, resulting in steady continual improvement.

5.0 LEADERSHIP

5.1 Leadership and commitment

Top management demonstrates the leadership and commitment with respect to the EMS management system by:

1.Taking accountability for the effectiveness of the EMS management system

  • Ensuring that the EMS policy and objectives are established and are compatible with the strategic direction and the context of the organization
  • Ensuring the integration of the EMS management system requirements into the organization’s business processes
  • Ensuring that the resources needed for the EMS management system are available
  • Communicating the importance of effective EMS management and of conforming to the EMS management system requirements
  • Ensuring that the EMS management system achieves its intended outcomes
  • Directing and supporting persons to contribute to the effectiveness of the EMS management system.
  • Promoting continual improvement

2.Supporting other relevant management roles to demonstrate their leadership as it applies to their areas of responsibility.

5.2 EMS Policy

Top management establishes, implements, and maintains an EMS policy (Refer XXXXX/EMSM/Appendix/01) that within the defined scope of its EMS management system and ensures that the policy:

  • Is appropriate to the purpose and context of the organization, including the nature, scale, and environmental impacts & risks of its activities, products, and services
  • Provides a framework for setting and reviewing EMS objectives
  • Includes a commitment to the protection of the environment, including prevention of pollution and other specific commitment(s) relevant to the context of the organization
  • Includes a commitment to the prevention of injury and ill-health
  • Includes a commitment to fulfill its compliance obligations related to its Environmental aspects and hazards
  • Includes a commitment to continual improvement of the EMS management system to enhance EMS performance

The EMS policy is:

  • Maintained as documented information
  • Communicated within the organization
  • Available to interested parties
  • Reviewed periodically to ensure that it remains relevant and appropriate to the organization.

5.3 Organizational roles, responsibilities and authorities

Top management ensures that the responsibilities and authorities for relevant roles are defined, documented, assigned, maintained and communicated within the organization using Functional Roles and Responsibilities through induction trainings.

Top management appoints Mr. ABCD (QHSE Manager) as Management Representative and assigns the responsibility and authority for:

  1. Ensuring that the EMS management system is established, implemented, maintained, and conforms to the requirements of ISO 14001:2015
  2. Reporting on the performance of the EMS management system, including EMS performance, to top management for review and used as a basis for improvement of the EMS management system

The appointment of a Management Representative is communicated to all persons working under the control of the organization through emails and toolbox talks.

XXXXX’s Management demonstrates their commitment to the continual improvement of EMS performance. XXXXX ensures that persons in the workplace take responsibility for aspects of the Environment over which they have control, including adherence to the organization’s applicable EMS requirements.

6.0 PLANNING

6.1 Actions to address risks and opportunities

6.1.1 General

XXXXX establishes, implements, and maintains the process(es) (Refer XXXXX/EMSP/01: EMS Risk Assessment) needed to meet the requirements in 6.1.1 to 6.1.4.

XXXXX considers:

  1. The issues referred to in 4.1
  2. The requirements referred to in 4.2
  3. The scope of its EMS management system

And determines the risks and opportunities, related to its environmental aspects, compliance obligations and other issues and requirements, identified in 4.1 and 4.2, that need to be addressed to:

  • Give assurance that the EMS management system can achieve its intended outcomes
  • Prevent or reduce undesired effects, including the potential for external environmental conditions that affects the organization
  • Achieve continual improvement

Within the scope of the EMS management system, XXXXX determines the potential emergency situations, including those that can have an environmental impact and incidents.

XXXXX maintains the documented information of its:

  • Risks and opportunities that need to be addressed
  • Process(es) needed in 6.1.1 to 6.1.4, to the extent necessary to have confidence they are carried out as planned.

6.1.2 Environmental aspects

The procedure for the identification & evaluation of aspects is defined and documented to determine the methods to identify the environmental aspects and to evaluate the actions needed to control its impacts. (Refer XXXXX/EMSP/01: EMS Risk Assessment)

Within the defined scope of the EMS management system, XXXXX’s team consisting of Management Representative, Department Heads/Representative & Safety Officer determines the environmental aspects of its activities, products and services that it can control and those that it can influence, and their associated environmental impacts, considering a life cycle perspective.

When determining environmental aspects, XXXXX takes into account:

  • Change, including planned or new developments, and new or modified activities, products and services
  • Abnormal conditions and reasonably foreseeable emergency situations.

XXXXX determines those aspects that have or can have a significant environmental impact, i.e. significant environmental aspects, by using established criteria based on environmental concern (Nature of impact, severity, probability, and time of notice), control concern (existing control and monitoring), and regulatory requirements. For all aspects, an effective control and monitoring mechanism will be applied in order to prevent them from becoming significant. These mechanisms will be in the form of procedures, work instructions, monitoring, training, etc., depending on the level of significance and nature of Activities/Processes/Services (A/P/S).

The aspects considered as significant are taken into consideration when establishing the SMART objectives. XXXXX communicates its significant environmental aspects among the various levels and functions of XXXXX, as appropriate. Management Representative will keep the information concerning identification and evaluation of aspects up-to-date.

XXXXX maintains documented information of its:

  • Environmental aspects and associated environmental impacts
  • Criteria used to determine its significant environmental aspects
  • Significant environmental aspects.

6.1.3 Compliance obligations

Management Representative / Admin Personnel using the documented procedure (Refer XXXXX/EMSP/03: Compliance Obligations)

  • Identifies, obtains, maintains and have access to all applicable legal and other relevant requirements related to the environmental aspects, hazard identification and risk assessment of all activities/processes/services of the company
  • Determines how these requirements apply to its organization’s environmental aspects and requirements

Identification will be focusing on requirements specific to the company’s A/P/S, Local Municipality regulations, Ministerial Orders, Labor laws and authorizations, licenses, and permits. XXXXX ensures that these applicable legal and other requirements to which it subscribes are taken into account in establishing, implementing, and maintaining its EMS management system. XXXXX communicates relevant information on legal and other requirements to persons working under the control of XXXXX, and other relevant interested parties. A detailed Legal Register, applicable to XXXXX activities is established and maintained. XXXXX keeps this information up-to-date.

6.1.4 Planning action

XXXXX plans:

To take actions to address its:

  • significant environmental aspects
  • compliance obligations
  • risks and opportunities identified in 6.1.1

2.How to:

  • Integrate and implement the actions into its EMS management system processes (see 6.2, Clause 7, Clause 8 and 9.1), or other business processes
  • Evaluate the effectiveness of these actions (see 9.1).

When planning these actions, XXXXX considers its technological options and its financial, operational, and business requirements.

6.2 EMS Objectives and planning to achieve them

6.2.1 EMS Objectives

XXXXX maintains a documented procedure (Refer XXXXX/EMSP/02: Objectives, Targets, and Program) XXXXX’s Chairman, Management Representative/Design & QA Manager, Department Heads establishes SMART (Specific, Measurable, Achievable, Realistic & Time-bound) objectives at all levels within XXXXX by taking into account XXXXX’ssignificantenvironmental aspects and associated compliance obligations, and considering its risks and opportunities. XXXXX also considers its technological options, its financial, operational, and business requirements, and the views of relevant interested parties. These objectives will be consistent with EMS Policy including the commitment

  • To prevention of injury, ill health and environmental pollution
  • To compliance with applicable legal requirements and with other requirements to which XXXXX subscribes and its significant environmental aspects
  • To continual improvement

These SMART objectives will be monitored, updated as appropriate, and communicated to all levels of the staff according to their involvement. These objectives are systematically reviewed at regular and planned intervals (mainly during management review meetings) and adjusted as necessary, to ensure that the objectives are achieved.

6.2.2 Planning actions to achieve EMS objectives

When planning to achieve its EMS objectives, XXXXX implements a program to determine:

  1. Actions to be taken
  2. Required resources
  3. Responsibility and authority
  4. Target date

Evaluation of results, including indicators for monitoring progress toward achievement of its measurable EMS objectives (see 9.1.1).

XXXXX has integrated the actions to achieve its EMS objectives into the organization’s business processes by communicating the action plan to the respective personnel and it is ensured that the actions were taken regularly.

The Core Team Members devise management programs in order to achieve the established EMS objective and target. These programs define the principal actions to be taken, those responsible for undertaking those actions, and the scheduled time for their implementation. XXXXX maintains documented information on the EMS objectives.

7.0 SUPPORT

7.1 Resources

XXXXX determines and provides the resources like competent persons, equipment, personnel protective equipment, good work environment, infrastructure, technology, and financial resources needed for the establishment, implementation, maintenance, and continual improvement of the EMS management system are provided adequately.

Resources are identified primarily through planning stages, or when the need arises.

7.2 Competence

XXXXX has:

  1. Determines the necessary competence of person(s) doing work under its control that affects its EMS performance and its ability to fulfil its compliance obligations
  • Ensures that these persons are competent on the basis of appropriate education, training or experience
  • Determines training needs associated with its environmental aspects, and its EMS management system
  • Where applicable, take actions to acquire the necessary competence, and evaluate the effectiveness of the actions taken.

XXXXX retains the appropriate documented information as evidence of competence.

Weekly Toolbox talks are held to discuss relevant issues. All Personnel is encouraged to comment and contribute to the discussion. Important discussions from the weekly toolbox meetings are recorded.

All new employees are made aware of the company’s commitment to the Environment as part of their induction training. All Staff receives induction training from their respective

Supervisors. Environment performance, trends and any relevant issues will be discussed at the meetings.

Training procedures (Refer: L2/01 Training takes into account differing levels of:

  1. Responsibility, ability, language skills and literacy; and
  2. Risk.

7.3 Awareness

XXXXX ensures that persons doing work under XXXXX’s control are aware of :

  • The EMS policy
  • Significant environmental aspects & consequences and related actual or potential impacts, associated with their work
  • Their contribution to the effectiveness of the EMS management system, including the benefits of enhanced EMS performance
  • Their roles and responsibilities and importance in achieving conformity to the EMS policy and procedures with the requirements of the EMS management system, including emergency preparedness and response requirements
  • The potential consequences of departure from specified procedures
  • The implications of not conforming with the EMS management system requirements, including not fulfilling the organization’s compliance obligations.

7.4 Communication

7.4.1 General

XXXXX establishes, implements, and maintains the process(es) needed for internal and external communications relevant to the EMS management system, including:

  1. On what it will communicate
  2. When to communicate
  3. With whom to communicate

d)   How to communicate.

Top Management/Department Heads/MR were communicating through notices, memos, and in-house check-lists and keep the workforce informed on the company’s performance, progress, and improvement in all areas concerning Environment performance. Supervisors will also assess operations during routine toolbox talks, and communicate results to the workforce.

A documented procedure (Refer XXXXX/EMSP/04: Communication) is established, implemented and maintained for

  1. Internal communication among the various level and function within the organization,
  2. Communication with contractors and other visitors to the workplace
  3. Receiving, documenting, and responding to relevant communication from external interested parties

When establishing its communication process(es), XXXXX:

  • Takes into account its compliance obligations
  • Ensures that EMS information communicated is consistent with information generated within the EMS management system, and is reliable.

XXXXX responds to relevant communications on its EMS management system and retains documented information as evidence of its communications, as appropriate.

7.4.2 Internal communication

XXXXX:

  • Internally communicate information relevant to the EMS management system among the various levels and functions of XXXXX, including changes to the EMS management system, as appropriate
  • Ensures its communication process(es) enable(s) persons doing work under the XXXXX’s control to contribute to continual improvement.

7.4.3 External communication

XXXXX externally communicates the information relevant to the EMS management system, as established by XXXXX’s communication process and as required by its compliance obligations.

A documented procedure (Refer XXXXX/EMSP/04: Communication) is established, implemented and maintained for

1)The participation of workers by their:

  • Appropriate involvement in Environmental aspect identification, risk assessments and determination of controls
  • Appropriate involvement in incident investigation

2) Involvement in the development and review of EMS policies and objectives

  • Consultation where there are any changes that affect their EMS
  • Representation on EMS matters.

Workers are informed about their participation arrangements, including their representative(s) –

  1. EMS Officer on EMS matters.
  2. Consultation with contractors where there are changes that affect their EMS.

XXXXX ensures that relevant external interested parties are consulted about pertinent EMS matters as appropriate.

7.5 Documented information

7.5.1 General

XXXXX EMS manual indicates the policies related to the system for implementing the actions necessary to ensure logical planning, resulting in steady continual improvement of the system and its processes.

The EMS management system documentation includes the following:

  • EMS Manual, Policy and objectives
  • Description of Scope of EMS Management System
  • Description of the main elements of the EMS management system and their interaction, and reference to related documents
  • Procedures / Instructions / Master lists as required by the XXXXX’s EMS management system
  • Documents, including records and other External origin documents required by ISO 14001: 2015  and by XXXXX as being necessary for the effectiveness of the EMS management system

XXXXX establishes and maintains the documented information to demonstrate conformity to the requirements of its EMS management system and of ISO 14001:2015 standards, and the results achieved.

7.5.2 Creating and updating

When creating and updating documented information, XXXXX ensures appropriate:

  1. Identification and description (e.g. a title, date, author, or reference number)
  2. Format (e.g. language, software version, graphics) and media (e.g. paper, electronic)
  3. Review and approval for suitability and adequacy.

7.5.3 Control of documented information

Documented information required by the EMS management system and by ISO 14001: 2015 & are controlled to ensure that it is:

  1. Available and suitable for use, where and when it is needed;
  2. Adequately protected (e.g. from loss of confidentiality, improper use, or loss of integrity).

XXXXX establishes, implements and maintains a documented procedure  to

  1. Address the following activities as applicable:
    • Distribution, access, retrieval, and use
    • Storage, protection, and preservation, including preservation of legibility
    • Control of changes (e.g. version control)
    • Retention and disposition
  2. Approve documents for adequacy prior to issue
  3. Review and update as necessary and re-approve documents
  4. Prevent the unintended use of obsolete documents and apply suitable identification to them if they are retained for any purpose.

Documented information of external origin determined by XXXXX to be necessary for the planning and operation of the EMS management system are identified, as appropriate, and controlled.

8.0 OPERATION

8.1 Operational planning and control

XXXXX establishes, implements, controls, and maintains the processes (Refer XXXXX/EMS/05: Operational Control) needed to meet EMS management system requirements and to implement the actions identified in 6.1 and 6.2, by:

  • Establishing operating criteria for the process(es)
  • Implementing control of the process(es), in accordance with the operating criteria.

XXXXX controls planned changes and reviews the consequences of unintended changes, taking action to mitigate any adverse effects, as necessary. XXXXX ensures that outsourced processes are controlled or influenced. The type and extent of control or influence to be applied to the process(es) is defined within the EMS management system.

Consistent with a life cycle perspective, XXXXX:

  1. Establishes controls, as appropriate, to ensure that its EMS requirements are addressed in the design and development process for the product or service, considering each life cycle stage
  2. Determines its EMS requirement(s) for the procurement of products and services, as appropriate
  3. Communicates its relevant EMS requirement(s) to external providers, including contractors
  4. Considers the need to provide information about potential significant environmental impacts & consequences associated with the transportation or delivery, use, end-of-life treatment, and final disposal of its products and services.

XXXXX determines those operations and activities that are associated with the identified hazard(s) where the implementation of controls is necessary to manage the risk(s). This includes the management of change.

For those operations and activities, XXXXX implements and maintains:

  1. Operational controls, as applicable to XXXXX and its activities; XXXXX integrate those operational controls into its overall EMS management system
  2. Controls related to purchased goods, equipment, and services
  3. Controls related to contractors and other visitors to the workplace
  4. Documented procedures, to cover situations where their absence could lead to deviations from the EMS policy and the objectives
  5. Stipulated operating criteria where their absence could lead to deviations from the EMS policy and objectives.

Those operations and activities, which are identified as significant environmental aspects and high risk in line with the policy, objectives & targets, legal & other requirements, etc. will be controlled. The objective of all these controls is to prevent, correct, and monitor the significant impacts identified. XXXXX maintains documented information to the extent necessary to have confidence that the processes have been carried out as planned.

8.2 Emergency Preparedness and Response

XXXXX establishes, implements & maintains a documented procedure (Refer XXXXX/EMSP/09: Emergency preparedness and Response) to identify the potential emergency situations that can have an impact(s) on the environment and OH&S; to prepare for and respond to the potential emergency situation identified in 6.1.1.

XXXXX:

  1. Prepares to respond by planning actions to prevent or mitigate adverse environmental impacts consequences from emergency situations
  2. Responds to actual emergency situations and accidents
  3. Takes action to prevent or mitigate the consequences of emergency situations, appropriate to the magnitude of the emergency and the potential environmental and impact
  4. Take account of the needs of relevant interested parties while planning the emergency response e.g. emergency services and neighbors.
  5. Periodically tests the planned response actions to respond to emergency situations, where practicable involving relevant interested parties as appropriate
  6. Periodically reviews and revises the process(s) / procedure and planned response actions, in particular after the occurrence of emergency situations or accidents
  7. Provides relevant information and training related to emergency preparedness and response, as appropriate, to relevant interested parties, including persons working under its control.

XXXXX maintains the documented information to the extent necessary to have confidence that the process(es) is (are) carried out as planned.

9.0 PERFORMANCE EVALUATION

9.1 Monitoring, measurement, analysis and evaluation9.1.1 General

XXXXX monitors, measures, analyses, and evaluates its EMS performance and effectiveness of the EMS management system.

XXXXX establishes and maintains a procedure (Refer XXXXX/EMSP/06: Monitoring, Measurement, Analysis, and Evaluations) to determine:

  1. What needs to be monitored and measured
  2. The methods for monitoring, measurement, analysis, and evaluation, as applicable, to ensure valid results
  3. The criteria against which the organization will evaluate its environmental performance, and appropriate indicators
  4. When the monitoring and measuring shall be performed
  5. When the results from monitoring and measurement shall be analyzed and evaluated.

In addition to information gathered from the Internal Audits Schedule, Procedures and/or Instructions will be in place to monitor and measure the effectiveness and ongoing development of the EMS Management System. The equipment that is required to monitor or measure EMS performance is calibrated and maintained as appropriate. XXXXX establishes and maintains a procedure (Refer L2/20: Calibration of Measuring and Monitoring Equipment) for control of Measuring devices.

Calibration, where applicable, will be carried out as required by third-party certified organizations and where appropriate in-house. Records of calibration and maintenance activities and results are retained.

XXXXX communicates relevant EMS performance information both internally and externally, as identified in its communication process(es) and as required by its compliance obligations.

XXXXX retains appropriate documented information as evidence of the monitoring, measurement, analysis, and evaluation results.

9.1.2 Evaluation of Compliance

XXXXX establishes, implements, and maintains the process(es) needed to evaluate fulfillment of its compliance obligations.

XXXXX:

  1. Determines the frequency that compliance will be evaluated
  2. Evaluates compliance and take action if needed
  3. Maintains knowledge and understanding of its compliance status.

XXXXX retains documented information as evidence of the compliance evaluation result(s).

9.2 Internal Audit

9.2.1 General

XXXXX conducts internal audits at planned intervals to provide information on whether the EMS management system:

  1. Conforms to:
    1. The organization’s own requirements for its EMS management system
    2. The requirements of ISO 14001:2015
  2. Is effectively implemented and maintained.

9.2.2 Internal audit programme

XXXXX establishes, implements, and maintains (an) internal audit program (s) (Refer L2/24: Internal Audit), including the frequency, methods, responsibilities, planning requirements, and reporting of its internal audits. When establishing the internal audit program, XXXXX takes into consideration the Risk assessment, EMS importance of the processes concerned, changes affecting the organization, and the results of previous audits.

An Internal Audit Program is established and maintained with audit criteria and scope to ensure that all aspects of the EMS Management System are audited. The frequency of Internal Audits will be determined according to the effectiveness of the system and the significance of individual system activities. In any event, each aspect of the System is audited at least once a year.

Internal Audits were performed in line with standard requirements under the MR supervision. Suitably trained and qualified internal auditors who are not directly responsible for the area being audited shall undertake Internal Audits to ensure objectivity and the impartiality of the audit process.

All Internal Audit findings are documented. Any non-conformity is recorded and reported to the responsible person and agreed upon at the time of audit. Any corrective action that can be taken immediately should be implemented and recorded.

Results of audits are submitted to XXXXX’s Management and those are used for reviewing the continued effectiveness and improvement of the EMS Management System.

9.3 Management Review

The EMS Management System is reviewed and relevant facts recorded and used, where /appropriate, as a method of implementing any improvement resulting from the findings of any internal audits. Reviews will be carried out, as required, with concerned personnel, and this will be utilized as a method of assessing opportunities to improve or discuss any changes to the EMS Management System including the EMS policy and objectives or its procedures. This shall be carried out at least once in 12 months by Top Management to ensure its continuing suitability, adequacy, and effectiveness of the system (Refer Management Review Meeting).

The management review includes consideration of:

  1. The status of actions from previous management reviews
  2. Changes in:
    • External and internal issues that are relevant to the EMS management system
    • The needs and expectations of interested parties, including compliance obligations
    • Its significant environmental aspects & consequences
    • Risks and opportunities
  3. The extent to which EMS objectives have been achieved
  4. Information on the organization’s EMS performance, including trends in:
    • Nonconformities and corrective actions
    • Monitoring and measurement results
    • Status of Incident investigation, corrective and preventive actions
    • Fulfillment of its compliance obligations
    • Audit results
    • Results of participation and consultation
  5. Adequacy of resources
  6. Relevant communication(s) from interested parties, including complaints;
  7. Opportunities for continual improvement.

The outputs of the management review include:

  • Conclusions on the continuing suitability, adequacy and effectiveness of the EMS management system
  • Decisions related to continual improvement opportunities
  • Decisions related to any need for changes to the EMS management system, including resources
  • Actions, if needed, when EMS objectives have not been achieved
  • Opportunities to improve integration of the EMS management system with other business processes, if needed
  • Any implications for the strategic direction of the organization.

Any decisions made during the meeting, assigned actions, and their due dates, are recorded in the minutes of management review. XXXXX retains documented information as evidence of the results of management reviews. Relevant outputs from management review are made available for communication and consultation.

10.0 IMPROVEMENT

10.1 General

XXXXX determines the opportunities for improvement (see 9.1, 9.2 and 9.3) and implements necessary actions to achieve the intended outcomes of its EMS management system.

10.2 Nonconformity and corrective action

XXXXX establishes, implements, and maintains a procedure(s) for dealing with nonconformity and for taking corrective action.

1.When a nonconformity occurs, XXXXX:

  • Reacts to the nonconformity and, as applicable
  • Takes action to control and correct it
  • Deals with the consequences, including mitigating adverse environmental impacts and consequences

2. Evaluate the need for action to eliminate the causes of the nonconformity or to prevent nonconformity, in order that it does not recur or occur elsewhere, by:

  • Reviewing the nonconformity
  • Determining the causes of the nonconformity to avoid their recurrence
  • Determining if similar nonconformities exist, or could potentially occur to avoid the occurrence
  • Implement any action needed to mitigate their environmental impacts and consequences
  • Review the effectiveness of any corrective action and preventive action taken
  • Record and communicate the results of corrective action(s) and preventive action(s) taken
  • Make changes to the EMS management system, if necessary.

Corrective actions are appropriate to the significance of the effects of the nonconformities encountered, including the environmental impact(s) and consequences.

XXXXX retains documented information as evidence of:

  • The nature of the nonconformities and any subsequent actions taken
  • The results of any corrective / preventive action

Where the corrective action identifies new or changed hazards or the need for new or changed controls, the procedure requires that the proposed actions are taken through a risk assessment prior to implementation. Any corrective action is taken to eliminate the causes of actual and potential nonconformity to be appropriate to the magnitude of problems and commensurate with the risk(s) encountered. XXXXX ensures that any necessary changes arising from corrective action and preventive action are made to the management system documentation.

10.2.1 Incident investigation

XXXXX establishes, implements, and maintains a procedure(s) (Accident and Incident Investigation) to record, investigate and analyze incidents in order to:

  1. Determine underlying deficiencies and other factors that might be causing or contributing to the occurrence of incidents
  2. Identify the need for corrective action
  3. Identify opportunities for preventive action
  4. Identify opportunities for continual improvement
  5. Communicate the results of such investigations

The investigations are performed in a timely manner. Any identified need for corrective action or opportunities for preventive action is dealt with in accordance with the relevant parts of 10.2. The results of incident investigations are documented and maintained.

10.3 Continual improvement

XXXXX continually improves the suitability, adequacy, and effectiveness of the EMS management system to enhance EMS performance.

ISO 14001:2015 Internal Audit checklist

by Pretesh Biswas

ISO 14001:2015 Internal Audit Checklist

The following checklist can be used for both internal audits as well as Gap Analysis tools.

ISO 14001:2015 Checklist
Clause 4: Context of the organization
4.1 Understanding the organization and its context
Has the organization determined external and internal issues that are relevant to your purpose and that affected its ability to achieve the intended outcomes of your environmental management system?
How does the organization monitor and review information about these external and internal issues and do they include environmental conditions being affected by or capable of affecting the organisation?
4.2 Understanding the needs and expectations of interested parties
Has the organization determined the interested parties that are relevant to the Environment Management System?
Has the organization determined the requirements of these interested parties relevant to the Environment Management System?
Has the organization determined which of these needs and expectations become its compliance obligations?
4.3 Determining the scope of the Environment management system
Has the organization established the boundaries and applicability of the environmental management system to establish its scope?
When determining the scope of the environmental management system has the organization considered the external and internal issues referred to clause 4.1 and also considered the compliance obligation in clause 4.2?
While determining the scope, has the organization determined the organizational units, functions and physical boundaries?
While determining the scope, has the organization determined the activities, products and services of the organization?
While determining the scope, has the organization considered its authority and ability to exercise control and in?
Have all activities, product and services been included in the scope been included in the EMS?
Is the organization’s scope made available to Interested Parties and maintained as a Documented Information?
4.4 Environment management system 
Have the organization established, implemented and have the system in place to maintain and continually improve it’s an environmental management system, including the processes needed and their interactions, in accordance with the requirements of ISO 14001?
Has the organization considered the knowledge gained in 4.1 and 4.2 when establishing and maintaining the environmental management system?
Clause 5 Leadership
5.1 Leadership and commitment
Does the top management demonstrate leadership and commitment by taking accountability for the effectiveness of its EMS?
Has the top management ensured that the Environment policy and Environment objective are established?
Are the Environment policy and Environment objective compatible with the context and strategic direction of the organization?
Has the organization integrated the requirements of EMS into the business processes?
Is the top management ensuring that the resources needed for the EMS are available?
Is the importance of the effectiveness of EMS and conformance of EMS requirements communicated?
Does the top management ensure that the EMS is achieving its intended results?
Does the Top Management direct and supports the persons to contribute to the effectiveness of the EMS?
Is Top Management promoting continual improvements?
Is Top Management supporting other relevant management roles to demonstrate their leadership as it applies to their area of responsibilities?
5.2 Policy
Has top Management established, implemented and maintained an Environmental Policy that is appropriate to the purpose and context of the organization, including the nature, scale and environmental impacts of its activities, products and services?
Does the Environment policy provide the framework for setting environment objective?
Does the Environment policy include a commitment to the protection of the environment, including the prevention of pollution and other specific commitment relevant to the context of organizations?
Does the Environment policy include a commitment to fulfil its compliance obligation?
Does the Environment policy include the commitment to continual improvement of the EMS to enhance environmental performance?
Is the environmental policy maintained as documented information, communicated within the organisation and available to interested parties?
5.3 Organizational roles, responsibilities and authorities
Has the Top management ensured that the responsibilities and authorities for relevant roles are assigned and communicated within the organization?
Has top management assigned the responsibility and authority for ensuring that the environmental management system conforms to the requirements of ISO14001?
Has top management assigned the responsibility and authority for reporting on the performance of the environmental management system including environmental performance to top management?
6 Planning
6.1 Actions to address risks and opportunities
6.1.1 General
When planning for the environmental management system, have the organization considered the issues referred to in 4.1, the requirements referred to in 4.2, the scope of the environmental management and determined the risks and opportunities related to environmental aspects, compliance obligation that needs to be addressed to give assurance that the environmental management system can achieve its intended outcomes?
When planning for the environmental management system, have the organization considered to prevent or reduce undesired effects, including the potential for external environmental conditions to affect the organisation?
Has the organisation determined potential emergency situations that have an environmental impact and are they included in the scope of the environmental management system?
Has the organisation documented and maintained information regarding its risks and opportunities that need to be addressed and established the processes needed to address them?
6.1.2 Environmental Aspects
Has the organisation determined the environmental aspects of its activities, products, and services that it can control and influence and their associated impacts considering the life cycle perspective?
While determining the environmental aspects, has the organization taken into accountant change including planned or new developments and new or modified activities, products and services?
While determining the environmental aspects, has the organization taken into accountant abnormal conditions and reasonably foreseeable emergency situations?
What criteria has the organisation used to determine those aspects that can have a significant environmental impact and how are these communicated at the various levels within the organisation?
Are aspects and impacts maintained as documented information, significant aspects including the criteria used to determine its significance?
6.1.3 Compliance Obligations
Has the organization determined and have access to the compliance obligations related to its environmental aspects?
Determined how these compliance obligations apply to the organization?
Has the organization taken into account these compliance obligations when establishing, implementing, maintaining and continually improving its environmental management system?
Are compliance obligations maintained as documented information?
6.1.4 Planning Action
Has the organization taken action to address significant environmental aspects and compliance obligations and the risks and opportunities identified in clause 6.1.1?
How does the organization integrate and implement the actions into its environmental management system processes or other business processes?
How does the organization evaluate the effectiveness of its action?
Have technological options, Financial, operational and business requirement been taken into account by the organization?
6.2 Environment objectives and planning to achieve them
6.2.1 Environmental Objectives
Has the organization established Environmental objectives at relevant functions, levels and process needed for the EMS taking into account significant aspects, associated compliance obligation and has considered its risk and opportunities?
Are the environment objectives consistent with the environmental policy?
Are environment objective measurable ( if applicable) and Monitored?
Are environment objectives communicated and updated as required?
Does the organization maintain documented information on the environment objectives?
6.2.2 Planning Actions to Achieve Environmental Objectives
For achieving environmental objectives does the organization determines what will be done, what resources are required, who will be responsible, when will it be completed and how are the result to be evaluated including indicators monitoring progress towards achievement of its measurable environmental objectives?
Have the organization considered how actions to achieve your environmental objectives can be integrated into your business processes?
7 Support
7.1 Resources
Has the organization determined and provided the resources needed for the establishment, implementing, maintaining and continual improvement of the EMS?
Has the organization considered the capabilities and constraints of existing internal resources?
Has the organization considered what needs to be obtained from external providers?
7.2 Competence
Does the organization determine the necessary competence of persons doing work under its control that affects the performance and effectiveness of the environmental management system and its ability to fulfill its compliance obligations?
Does the organization ensure that these persons are competent on basis of appropriate education, training or experience?
Has the organization determined the training needs associated with its environmental aspects and its environmental management system?
Does the organization take applicable actions to acquire the necessary competence and evaluate the effectiveness of action taken?
Does the organization retain the appropriate documented information as evidence of competence?
7.3 Awareness
How does the organization ensure that persons doing work under their control are aware of the implications of not conforming to the environmental management system requirements including not fulfilling the organization obligation?
How does the organization ensure that persons doing work under their control are aware of the significant environmental aspect and related actual and potential impact associated with their work?
How does the organization ensure that persons doing work under their control are aware of their contribution to the effectiveness of the environmental management system, including the benefits of enhanced environmental performance?
Does the organization ensure that the persons doing work under the organization’s control are aware of their contribution to the effectiveness of EMS including the benefits of improved performance and the implications of not meeting EMS requirements?
7.4 Communication
7.4.1 General
How does the organization determine the internal and external communications relevant to the environmental management system, including on what it will communicate, when to communicate, with whom to communicate and how to communicate?
When establishing its communication processes has the organization taken account its compliance obligations?
When establishing its communication processes has the organization take account of the information communicated is consistent and reliable?
Does the organization retain the appropriate documented information as evidence of communication as appropriate?
7.4.2 Internal communication
What information relevant to EMS including any changes is communicated internally and what levels in the organization is it communicated to?
How does the organization ensures its communication processes enable persons doing work under its control to contribute to continual improvement?
7.4.3 External Communication
How does the organization ensure that its external information is communicated as established by its communication process and also as required by the organization’s compliance obligations?
7.5 Documented Information
7.5.1 General
Does the organization’s EMS include documents required by ISO 14001:2015 and documents determined by the organization necessary for the effectiveness of the EMS?
7.5.2 Creating and updating
While creating and updating documented information, does the organization ensure it is appropriate in terms of identification descriptions?
While creating and updating documented information does the organization ensure that it is in proper format and in the correct media?
While creating and updating documented information, does the organization ensure that there is appropriate review and approval for suitability and adequacy?
7.5.3 Control of documented information
How does the organization control its documented information to ensure that it is available and suitable for use, whenever it is needed?
How is the documented information adequately protected?
How is the distribution, access, retrieval and use of documented information adequately controlled?
How is the documented properly stored and adequately preserved and it is legible?
How is there control of changes (e.g. version control)?
Are adequate control in place for retention and disposition?
How are external origin documented information necessary for planning and operation of EMS appropriately identified and controlled?
How are records protected for unintended alterations?
8 Operations
8.1 Operation planning and control
Does the organization establish, implement, control and maintain the processes needed to meet the requirements of the environmental management system and to implement the actions determined in Clause 6.1 and 6.2, by establishing operating criteria for the processes?
Has the organization implemented control of the processes in accordance with the operating criteria?
How does the organization control planned changes and review the consequences of unintended changes, including taking action to mitigate any adverse effects, as necessary?
How does your organization ensure that outsourced processes are controlled and are type and extend of control or influence to be applied to the outsourced processes defined in the EMS?
How does the organisation address the, from a life cycle perspective, appropriate controls regarding environmental requirements within its design and development process  for product or service by considering each stage of its life cycle?
How does the  organization address the environmental requirements for the procurement of products and services?
Has the organization communicates its relevant environmental requirements to external providers, including contractors?
How does the organization addressed provision of information regarding potential significant environmental impacts associated with transport, delivery use, and end of life treatment and  final disposal of its product or services
How does the organization maintain  documented information to the extent necessary to have the confidence  that processes have been carried out as planned?
8.2 Emergency Preparedness and Response
Has the organization  established, implemented and maintained processes needed to prepare for and respond to potential emergency situations identified in clause 6.1.1?
How does the organization plan action to response to prevent or mitigate adverse environmental impacts from emergency situations?
How does the organization responds to actual emergency situations and to take action to prevent or mitigate the consequences of emergency situations appropriate to the magnitude of the emergency and the potential environmental impact?
How does the organization periodically test the planned response where practicable?
Periodically in particular after occurrence of emergency situation or test, how does the organization  periodically reviews and revises the processes and planned response actions.
How does the organization provides relevant information and training related to emergency preparedness and response to relevant interested parties and persons working under its control?
what documented information is maintained to the extend necessary as evidence to have confidence that the processes have been carried out as planned?
9. Performance evaluation
9.1 Monitoring, measurement, analysis, and evaluation
9.1.1 General
How does the organization monitor, measure, analyze, and evaluate its  Environmental performance?
How does the organization determine what needs to be monitored and measured?
How does the organization determine the methods for monitoring, measurement, analysis and evaluation  as needed to ensure valid results?
How does organization determine the criteria against which it will evaluate its environmental performance and appropriate indicators?
How does your organization determine when the monitoring and measurement shall be performed and its result shall be analyzed and  evaluated?
How does the organization ensure that its measuring and monitoring equipment is appropriately calibrated or verified and those equipment are used and maintained as appropriate.
How does the organization evaluates the environment performance and the effectiveness of the environmental management system?
How is the relevant environment performance information communicated both internally and externally? Is it identified in its communication process and is as required by its compliance obligation?
How does the organization retains appropriate documented information as evidence of  monitoring, measurement, analysis and evaluation results?
9.1.2 Evaluation of Result
Has the organization established, implemented and maintained the process needed to evaluate fulfillment of its compliance obligation?
Have the organization determined the frequency that compliance will be evaluated?
Have the organization evaluated compliance and take action if needed?
Have the organization maintained knowledge and understanding of its compliance status?
Have the organization retain documented information as evidence of the compliance evaluation results?
9.2 Internal Audit
9.2.1 General
Does the organization conduct internal audits at planned intervals to provide information  on whether the EMS conforms to its own requirement for EMS, ISO 14001:2015 requirements and EMS is effectively implemented and maintained  ?
9.2.2 Internal audit program
Did the organization plan, establish, implement, and maintain an audit program?
Did the audit program include the frequency, methods, responsibilities, planning requirements, and reporting of its internal audit?
Does the audit program take into consideration the environmental importance of the process concerned, changes affecting the organization, and the results of previous audits?
Did the organization define the audit criteria and scope of each audit?
Does the organization ensure that the audit is conducted by the auditors to ensure objectivity and impartiality of the audit process?
Does the organization ensure that the results of the audits are reported to relevant management?
Does the organization take appropriate correction and corrective action without undue delays?
Does the retain documented information as evidence of the implementation of the audit program and the audit results ?
9.3 Management review
Does the Top Management review the organization QMS at planned intervals  to  ensure its continuing suitability, adequacy and effectiveness?
Does the review take into consideration the status of actions from previous management reviews?
Are the changes in external and internal issues relevant to EMS considered?
Are the changes in the needs and expectations of interested parties including compliance obligation considered?
Are the changes in the significant aspects, risk and opportunities considered?
Does the review take into consideration information on the performance and effectiveness of the QMS?
Does the review take into consideration the extent to which the environmental objectives have been achieved?
Does the review take into consideration the environmental performance including the trends in nonconformity and corrective actions, monitoring and measurement results, fulfillment of its compliance obligations and the audit results?
Does the review take into consideration the adequacy of resources?
Does the  review takes into consideration relevant communications from interested parties including complaints?
Does the review take into consideration the opportunities for  continual improvement?
Do the outputs of the management review include decisions and actions related to conclusions on continuing suitability, adequacy, and effectiveness of the environmental management system?
Does the output take includes decisions related to continual improvement opportunities?
Does the output decisions related to any need for changes to the environmental management system, including resource needs?
Does the output includes actions, if needed, when environmental objectives have not been met?
Does the output includes opportunities to improve integration of the environmental management system with other business processes, if needed?
Do the outputs of the Management review include any implications for the strategic direction of the organization?
Does the organization retain documented information as evidence of the result of the management review?
10 Improvement
10.1 General
how does the  organization determine the opportunities for improvement as given in clause 9.1,9.2,9.3 and implement any necessary actions to achieve the intended outcomes of its environmental management system?
10.2 Nonconformity and corrective action
When any nonconformity occurs, how does the organization reacts to it by taking action to control and correct it and deal with the consequences including mitigating adverse environmental impacts?
When any nonconformity occurs, does the organization evaluate the need for action to eliminate the causes of the nonconformity in order that it does not recur or occur elsewhere?
How does the organization reviews  the nonconformity?
How does the organization determine the causes of the nonconformity?
How does the organization determine similar nonconformity exist or could potentially exist?
How does the organization implemented any action needed?
How does the organization reviewed the effectiveness of the corrective action taken?
Has the organization made changes to the EMS if necessary?
Are the corrective actions appropriate to the significance of the effects of the nonconformities encountered including  environmental impact?
Does the organization retain documented information on the nature of the nonconformities and any subsequent actions taken; and the result of any corrective action?
10.3 Continual improvement
Does the organization continually improve the suitability, adequacy, and effectiveness of the EMS to enhance environmental performance?

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OCP for Operation & Maintenance Of DG SET

1.PURPOSE:  To explain the points to be checked before starting DG set
2. SCOPE:  This work instruction is applicable to DG set
3. RESPONSIBILITY: HOD MNT.
4. INSTRUCTIONS: Refer to Manufacturer’s manual For DG set repair and maintenance.

5.ENVIRONMENTAL HEALTH AND SAFETY INSTRUCTION:

  1. Before entering into D.G room wear Earmuff /earplug.
  2. While doing maintenance wear hand gloves.
  3. Avoid open flame in D.G. room.

 6. OPERATIONAL CONTROL PLAN:-

Sr.NoParameter to be MonitoredSpec.Freq. of Monitoring Method of monitoringResp.Record
 1Emission  Level in DG setPM- 150 mg/Nm3
SO2-50mg/Nm3
Once in Six MonthExternal agencyHOD MNTReport from an external agency
 2Qty. of Diesel. DailyDiesel recordHOD MNTDiesel record
 3Noise Level a) DG Set 75 dBOnce in Three MonthExternal agencyHOD MNTdB record
4Cleaning of ductCleanOnce in monthVisualHOD MNTP.M. record

7. RECORD REF.: As mentioned above.

OCP for Use Of Oil (furnace oil, Quenching oil, etc).

1.PURPOSE: To provide the guideline for Use of Oil

2. SCOPE: This  is applicable for Production and Maintenance

3. RESPONSIBILITY: HOD Production/Maintenace  is responsible for the implementation of this OCP

4. INSTRUCTIONS:

  •  Usage of Oil (furnace oil, Quenching oil) to be monitored, keep records for the same
  • Ensure there is no spillage of oil during the top-up.
  • Ensure there is no spillage during the transportation of oil from the main tank to the service tank
  • Ensure there is no damage, leakage of the pipeline from the service tank to furnace
  • Ensure that there is no leakage from burners
  • In case of any leakages found, take appropriate corrective actions
  • Ensure there is no spillage of oil during top-up
  • Ensure there is no damage, leakage from barrels.
  • Ensure that filtration equipment should be in good condition during filtration.
  • While tank cleaning, ensure that there is no spillage

5. CHECKING, CORRECTIVE AND PREVENTIVE ACTION:

In charge, Production shall ensure implementation of the above procedure. In case of any deviation, initiate corrective and preventive action.

OCP of Monitoring And Controlling Of Spillages And Leakages Of All Type Of Oil, Coolant, And Water

1.PURPOSE: To control spillages and leakages of all types of oil, water, and coolant

2. SCOPE: This work instruction is applicable to all departments

3. RESPONSIBILITY: Departmental HOD

4. INSTRUCTIONS:

  1. Ensure the effective preventive maintenance of pipelines, Drainage, and Taps.
  2. If the leakage of oil informs about leakage to the maintenance supervisor.
  3. Check gravity of leak physically.
  4. If the gravity of the leak found more, immediately close the valve and inform the charge of maintenance immediately.
  5. If necessary stop processing.
  6. Start work after arresting leakage completely.
  7. Collect leaked oils in containers and clean the area.
  8. Avoid parking in the leakage area.
  9. Do not allow employees to pass on through leaked areas to avoid slippage.
  10. If leakage from the waterline, carry out a survey to identify water leakages from Pipelines.
  11. Take corrective measures considering survey reports and arrest leakages.
  12. If small quantity leakage occurs arrest it immediately.
  13. If the gravity of the leak found more, immediately close the valve and inform to maintenance in charge.
  14. If necessary stop processing.
  15. Start work after arresting leakage completely.

5. RELATED RECORDS:
Preventive Maintenance records

6. CHECKING, CORRECTIVE AND PREVENTIVE ACTION:

In charge, Admin shall ensure implementation of the above procedure. In case of any deviation, initiate corrective and preventive action.

OCP for Handling Of Materials

1.PURPOSE: To minimize the risk of accidents while handling materials manually and also during the visual inspection

2. SCOPE: This work instruction is applicable to during Heat treatment

3. RESPONSIBILITY:  Departmental HOD’s

4. INSTRUCTIONS:

  1. Ensure that proper PPE’s are worn by operators during handling of materials
  2. If a load is too heavy to lift by one person, he should ask for help from others
  3. If a load is too heavy to lift by one person, he should ask for help from others.
  4. While shifting heavy materials by more than one person, the job should be carried out under the direct supervision of a responsible person.
  5. The material should be gripped firmly and then lifted when all are ready and each person has a firm footing.
  6. Hand gloves should be worn while handling sharp materials. Proper rubber hand gloves should be worn while handling corrosive liquids and acids. Hand gloves should be worn while handling hot materials.
  7. While handling cylinders they should not be dropped or allowed to strike each other.
  8. Cylinders should never be lifted by the magnetic crane.
  9. Cylinders should be laid horizontally on the floor of the track and should be properly fastened. Those cylinders, which are kept vertical, should be secured with special fastening. The tailgate of the truck should be closed and secured during transport.
  10. While handling forklift care must be taken to avoid collisions of each other or against other objects.
  11. Dropping of the materials from the truck should be avoided.
  12. Overturning due to unsafe loading or rash driving should be avoided. Forklifts must be provided with canopy guards.
  13. Only authorized persons should operate Cranes.
  14. All must keep away from the load during lifting or lowering the load or during swinging the boom and the cab.
  15. Only one person should give signals during lifting or lowering or transporting the load.
  16. Load heavier than the SWL of the crane must not be lifted.
  17. The load should not be moved or the crane should not be shifted unless the floor and way are clear.
  18. The load should not be allowed to swing.
  19. The load should not be suspended from the crane unnecessarily for a long time.
  20. The operator should see that loads are not carried over men working on the shop floor and men on the workshop floor must be warned of the passage of a suspended load so that they may keep clear off it.
  21. The operator should not perform more than one crane operation at a time.
  22. Brakes, hoisting cables and hook block, drums, limit switches, controllers and alignment of bridges must be thoroughly and regularly inspected by the operator and maintenance engineers.
  23. Broken or cracked or chipped rails or trolley or runway should be immediately repaired.
  24. Safety guards and foot-walks, side rails and toe boards should be regularly inspected and defects rectified.
  25. End stops and bumpers on the bridge should be regularly inspected.
  26. Over lubrication should be avoided.
  27. While handling materials under cranes, helmets must be worn.
  28. Safety shoes must be worn while handling steel, and scrap.
  29. While using ladders, it should be ensured that the top and bottom of the upright members are secured properly. Men using the ladder should not carry anything in his hand. The material should be hoisted and handled by suitable equipment such as pulley blocks, chains, ropes, etc.
  30. Workmen should be at a safe distance from the handling area while crane or forklifts are in operation.
  31. Smoking is strictly prohibited on the premises.
  32. The floors of the stores must be kept clear and absolutely free from oil, grease, lubricants, paints, etc. The empty packing cases and packing materials such as straw, paper, etc. should be removed every day.
  33. Sawdust, firewood, sludge oil, and other materials must not be allowed to accumulate and should be disposed of quickly.
  34. SWL should also be painted in yellow color on the guard flange of the chain block-pulley and on other tested gears.
  35. All lifting tackles and grabs should be regularly tested.
  36. All overhead and other cranes should be periodically tested and the drum wire should be thoroughly inspected and a record on such test should be maintained.
  37. All records of testing of lifting machinery such as overhead cranes, free mobile cranes, track mobile cranes, etc. should be centrally maintained in the Maintenance Department. A copy of such test records should be kept with the department concerned. Another copy of such test records should be sent to the Safety Officer.
  38. If any sparking is noticed between the crane hook and the wire sling, while using an overhead crane, it should be immediately reported to the Head of the concerned department and to the Safety Officer. The lifting work should be stopped until the fault is rectified and failure to inform as mentioned above may warrant strict disciplinary action against the defaulters.
  39. It should be ensured that the loading is properly supported in the bowl of the hook.

5     RECORD REF.: Crane, Lifting Tackle inspection records, Training of Operators

OCP for Use of Compressed Air

1. PURPOSE: To define the procedure for control over the use of compressed air.

2. SCOPE: Production

3. RESPONSIBILITY: In charge of Production

4. PROCEDURE:

Sr. NoACTIVITYRESPONSIBILITY
01Ensure proper condition of air circulation piping system during preventive maintenance.In charge Maintenance
02Ensure no leakage of compressed air oil piping system in the shop.Operator/supervisor.
03In case of air leakage, inform maintenance to rectify the same.Operator/supervisor.

5. CHECKING, CORRECTIVE AND PREVENTIVE ACTION:

In charge, Production shall ensure implementation of the above procedure. In case of any deviation, initiate corrective and preventive action.

OCP for Disposal Of Garden Tools

1.PURPOSE:   To provide the guideline for Disposal of Garden tools

2.SCOPE:  This is applicable for Admin

3.RESPONSIBILITY: Admin in charge is responsible for the implementation of this OCP

4. INSTRUCTIONS:

  • After completion of work, collect all used tools Check the tool condition for damage, etc
  • If found damage, do rework and use
  • If rework is not possible, dispose to scrap yard
  • Ensure the use of proper PPE’s during disposal

5. CHECKING, CORRECTIVE AND PREVENTIVE ACTION:

In charge, Admin shall ensure implementation of the above procedure. In case of any deviation, initiate corrective and preventive action.

OCP for Sanitary Maintenance

1.PURPOSE:

To instruct & to ensure the care to be taken related to Environment, OHSAS by Admin Dept

2. SCOPE:

This is applicable to canteen contractor and other agency who looks after all canteen activities like getting hygienic good food from outside, serving, cleaning of utensils & canteen area for the employees of the company, in all shifts.

3. RESPONSIBILITY: HOD Admin is responsible for this work instruction.

4. INSTRUCTIONS:

  1. The wastewater from the bathrooms and toilets are to be properly drained.
  2. In no case the soak pit to be made near the underground tube well or the open well.
  3. The bathrooms and toilets are cleaned every day.
  4. The toilets must have proper ventilation systems.
  5. There should be adequate ladies toilet for lady employees.
  6. The drinking water is to be treated before use.

5. RECORD REF.: Six Monthly Audit Record by HOD Admin. Drinking water analysis report every six month