OCP for Shearing

Uncategorized 1 Minute

Purpose: This procedure is to be used as guidelines for operating shearing machine.

Scope:  Shearing machine.

Responsibilities:       Operational: Operators

                                    Supervisory: Shift supervisor

                                    Overall:  Production in-charge

Operating Criteria: Physical Safety and Noise Level

Description:

Points of Operation:

  1. Wear Hard Hat, Gloves and safety shoes before starting of operation
  2. Always use cranes for lifting & placing of sheets from racks or stored location onto shearing machines.
  3. Make sure that materials used for shearing are free from any fatty or organic substances on their surface to avoid work accidents and prevent gas pollutants diffusion.
  4. Set stopper to the required length.
  5. Ensure that hands are away from cutting blade before operating foot switch. 
  6. Restrict the movement in the marked area during cutting operation.
  7. Always wear gloves for material handling.

Points of Checking

  1. Carry out the Maintenance as per Preventive Maintenance Checklist
  2. Conduct Noise level monitoring around shearing area once in a year.

Actions in case of deviations:

  1. If any problems observed inform shift supervisor immediately.

Records:

  1. Preventive Maintenance
  2. Noise Monitoring Records

Published by Pretesh Biswas

Pretesh Biswas has wealth of qualifications and experience in providing results-oriented solutions for your system development, training or auditing needs. He has helped dozens of organizations in implementing effective management systems to a number of standards. He provide a unique blend of specialized knowledge, experience, tools and interactive skills to help you develop systems that not only get certified, but also contribute to the bottom line. He has taught literally hundreds of students over the past 5 years. He has experience in training at hundreds of organizations in several industry sectors. His training is unique in that which can be customized as to your management system and activities and deliver them at your facility. This greatly accelerates the learning curve and application of the knowledge acquired. He is now ex-Certification body lead auditor now working as consultancy auditor. He has performed hundreds of audits in several industry sectors. As consultancy auditor, he not just report findings, but provide value-added service in recommending appropriate solutions. Experience Consultancy: He has helped over 100 clients in a wide variety of industries achieve ISO 9001,14001,27001,20000, OHSAS 18001 and TS 16949 certification. Industries include automotive, metal stamping and screw machine, fabrication, machining, assembly, Forging electrostatic and chrome plating, heat-treating, coatings, glass, plastic and rubber products, electrical and electronic equipment, assemblies & components, batteries, computer hardware and software, printing, placement and Security help, warehousing and distribution, repair facilities, consumer credit counseling agencies, banks, call centers, etc. Training: He has delivered public and on-site quality management training to over 1000 students. Courses include ISO/TS -RAB approved Lead Auditor, Internal Auditing, Implementation, Documentation, as well as customized ISO/TS courses, PPAP, FMEA, APQP and Control Plans. Auditing: He has conducted over 100 third party registration and surveillance audits and dozens of gap, internal and pre-assessment audits to ISO/QS/TS Standards, in the manufacturing and service sectors. Other services: He has provided business planning, restructuring, asset management, systems and process streamlining services to a variety of manufacturing and service clients such as printing, plastics, automotive, transportation and custom brokerage, warehousing and distribution, electrical and electronics, trading, equipment leasing, etc. Education & professional certification: Pretesh Biswas has held IRCA certified Lead Auditor for ISO 9001,14001 and 27001. He holds a Bachelor of Engineering degree in Mechanical Engineering and is a MBA in Systems and Marketing. Prior to becoming a business consultant 6 years ago, he has worked in several portfolios such as Marketing, operations, production, Quality and customer care. He is also certified in Six Sigma Black belt .

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