Example of Risk Assessment of Occupational Health and Safety Management System.
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| Sr. no | Date of Entry (7/1/2019) | Areas/ Location | Activity | Activity Type ( R/NR) | Hazards | Risk | E (emergency) | IPC (Interested Party Concern) | LC (Legal Concern) | RSP (Resource saving potential) | Present / Existing controls | Severity | Frequency of Occurrences | Time to notice | Present risk factor | Controls added to reduce risks | Severity | Frequency of Occurrences | Time to notice | Present risk factor | Final (S/NS) | Link to Objective / Program, OCP | |
| 01 | 1/7/19 | Shop Floor | Material handling using cranes | R | Fall of object handled by crane & being struck by it | Body injury, fatal | Y | N | Y | — | Preventive Maintenance, Trained operators, PPEs, Supervision & vigil while lifting | 5 | 5 | 1 | 25 | S | Inspection and Certification by competent authority | 5 | 3 | 1 | 15 | NS | OCP05 |
| 02 | 1/7/19 | Shop Floor | Material handling using cranes | R | Defective tackles, slings etc | Fall of object which may cause body injury | Y | N | Y | — | Regualr Inspection of tackels & tools for wear & tear, Regualr testing & Maintenance & Trained operators, PPEs | 5 | 5 | 1 | 25 | S | Inspection and Certification by competent authority | 5 | 3 | 1 | 15 | NS | OCP05 |
| 03 | 1/7/19 | Shop Floor | Material handling using cranes | R | Excess load | Fall of object which may cause body injury | Y | N | Y | — | Care whiling Lifting , Trained operators, PPEs | 5 | 5 | 1 | 25 | S | Operator Training & counselling not to lift excess laod , Marking of Lifting equipments for Safe lifting load | 5 | 3 | 1 | 15 | NS | OCP05 |
| 04 | 1/7/19 | Shop Floor | Material handling using cranes | R | Defects in crane | Fall of object which may cause body injury | Y | N | Y | — | Preventive Maintenance, Trained operators, PPEs | 5 | 5 | 1 | 25 | S | Inspection and Certification by competent authority | 5 | 3 | 1 | 15 | NS | OCP05 |
| 05 | 1/7/19 | Shop Floor | Material handling using cranes | R | Unskilled operator or improper handling | Body injury or fatal | Y | N | Y | — | Trained operators | 5 | 5 | 1 | 25 | S | Training for crane operation & Hnadling of material | 5 | 3 | 1 | 15 | NS | OCP05 |
| 06 | 1/7/19 | Shop Floor | Manual material handling | R | Excessive lifting, pushing, pulling, holding and carrying | Strain/sprain injury | N | N | N | — | Work planning and control assistance from others, mechanical assistance from others | 3 | 2 | 3 | 18 | NS | Training for proper lifting | 3 | 1 | 3 | 9 | NS | OCP 02 |
| 07 | 1/7/19 | Shop Floor | Manual material handling | R | Ergonomics due to Lifting of heavy material | Back Pain/ Personal Injury | N | N | N | — | Use of Cranes / Trolley | 2 | 3 | 5 | 30 | S | Use of Lifting equipments , Training for proper lifting | 2 | 2 | 5 | 20 | NS | OCP 02 |
| 08 | 1/7/19 | Shop Floor | Manual material handling | R | Injury /Cuts to hand while handling | Injury to hands | Y | N | N | — | Use of Hand Gloves , Precaution | 2 | 3 | 1 | 9 | NS | Precuation while handling , workers have access to, provided with and use personal protective equipmentsuch as gloves, safety glasses and safety shoes toprotect against cuts and impacts. | 2 | 2 | 1 | 4 | NS | OCP 02 |
| 09 | 1/7/19 | Shop Floor | Manual material handling | R | Fall of Heavy object on feet | Injury to toes and feet | Y | N | N | — | Use of safety shoes | 4 | 3 | 1 | 12 | NS | Precuation while handling , Use of safety shoes with steel toes | 3 | 2 | 1 | 6 | NS | OCP 02 |
| 10 | 1/7/19 | Shop Floor | Welding | R | Electrical Shock due to Unearthed Welding machine /Transformer | Fatality or Severe Burn | Y | N | N | — | Prorper earthing /PM | 5 | 4 | 1 | 20 | NS | Preventive Maintenance , Experineced Operator , Regular inspection | 5 | 3 | 1 | 15 | NS | OCP 02 |
| 11 | 1/7/19 | Shop Floor | Welding | R | Electric Shock due to exposed joints of welding cables | Fatality or Severe Burn | Y | N | N | — | Precaution while welding , PM | 5 | 4 | 1 | 20 | S | Use of Cable without Joints , Isnpection of cables every day , If joints are there then proper taping | 5 | 1 | 1 | 5 | NS | OCP 02 |
| 12 | 1/7/19 | Shop Floor | Welding | R | Contact with hot surfaces | Severe Burn | Y | N | N | — | Use of Hand Gloves , Precaution | 5 | 5 | 1 | 25 | S | suitable overalls and gloves are provided and used to protect the skin against burns from hot surfaces, flames and sparks | 4 | 3 | 1 | 12 | NS | OCP 02 |
| 13 | 1/7/19 | Shop Floor | Welding | R | Explosion of gas Cylinder | Fire & Fatal Injury | Y | Y | Y | — | Precaution while welding | 5 | 3 | 1 | 15 | S | Use of Flash Back arrestors , Work permit | 5 | 2 | 1 | 10 | S | OCP 02 |
| 14 | 1/7/19 | Shop Floor | Welding | R | Exposure to UV Rays | Vision Problems | N | N | Y | — | Wear goggles and face mask. | 4 | 3 | 5 | 60 | S | PPEs provided | 4 | 2 | 5 | 40 | S | OCP 02 |
| 15 | 1/7/19 | Shop Floor | Welding | R | Inhalation of Fumes | Bronchial Problems | N | N | Y | — | Wear goggles and face mask. | 4 | 3 | 5 | 60 | S | Mask provided | 3 | 3 | 5 | 45 | S | OCP 02 |
| 16 | 1/7/19 | Shop Floor | Welding | R | Flashes/Flames | Vision Problems | N | N | N | — | Wear goggles and face mask. | 4 | 3 | 5 | 60 | S | suitable welding shields and gogglesare supplied and used to protect the eyes fromflames and sparks during welding | 3 | 3 | 5 | 45 | S | OCP 02 |
| 17 | 1/7/19 | Shop Floor | Welding | R | Fire Hazard | Burns | Y | N | N | — | working combustible materials andwaste are kept in covered containers | 3 | 3 | 1 | 9 | NS | Fire extinguishers provided | — | — | — | — | NS | OCP 02 |
| 18 | 1/7/19 | Shop Floor | Welding | R | Hot work pieces | Severe Burn | Y | N | N | — | suitable tools for holding andmoving hot work-pieces are provided and usedto prevent burns and fires | 4 | 3 | 1 | 12 | NS | — | — | — | — | NS | OCP 02 | |
| 19 | 1/7/19 | Shop Floor | Welding | R | Heat stress or heat exhaustion | Burns | Y | N | N | — | suitable welding shields and gogglesare supplied and used to protect the flames and sparks during welding | 3 | 3 | 1 | 9 | NS | — | — | — | — | — | NS | OCP 02 |
| 20 | 1/7/19 | Shop Floor | Grinding | R | Contact with Grinding Wheel | Cut | Y | N | N | — | Proper training for grinding | 3 | 3 | 1 | 9 | NS | Trained manpower deployed | — | — | — | — | NS | OCP 11 |
| 21 | 1/7/19 | Shop Floor | Grinding | R | Generation of Noise | Hearing Problems | N | N | Y | — | Noise measurements are with in limits | 3 | 5 | 1 | 15 | S | Providedwith suitable personal protective equipmentsuch as ear plugs to protect them from high noise levels | 2 | 5 | 1 | 10 | NS | OCP 11 |
| 22 | 1/7/19 | Shop Floor | Grinding | R | Wrong size of Grinding Wheel | Possibility of cut and injury to surround people | N | N | N | — | Trained manpower deployed, | 3 | 3 | 1 | 9 | NS | — | — | — | — | — | NS | OCP 11 |
| 23 | 1/7/19 | Shop Floor | Grinding | R | Inhalation of Dust | ill health | N | N | Y | — | Wear goggles and face mask. | 3 | 5 | 5 | 75 | S | Provide face mask, Helth checkup and rotation of manpower | 3 | 3 | 5 | 45 | NS | OCP 11 |
| 24 | 1/7/19 | Shop Floor | Grinding | R | Sparks and dust in eyes. | Eye injury | Y | N | N | — | Wear goggles and face mask. | 4 | 3 | 2 | 24 | NS | Welding Google & shields | 3 | 3 | 2 | 18 | NS | OCP 11 |
| 25 | 1/7/19 | Shop Floor | Grinding | R | Rotating abrasive wheels. | Cuts & abrasions | Y | N | N | — | Trained manpower deployed | 3 | 3 | 1 | 9 | NS | — | — | — | — | — | NS | OCP 11 |
| 26 | 1/7/19 | Shop Floor | Grinding | R | Use of a worn grinding wheel | causing injuries to user | Y | N | N | — | Wheels to be inspected for wear before use | 3 | 3 | 1 | 9 | NS | Training provided for grinding | — | — | — | — | NS | OCP 11 |
| 27 | 1/7/19 | Shop Floor | Grinding | R | Stopping wheels by applying pressure to them | cause work piece to be ejected and cause injuries | Y | N | N | — | Wheels not to be stopped by applying pressure to them. Wheels to be allowed to run down and stop of their own accord | 4 | 3 | 1 | 12 | S | Training provided for grinding | 4 | 2 | 1 | 8 | NS | OCP 11 |
| 28 | 1/7/19 | Shop Floor | Grinding | R | Failure to wear the correct personal protective equipment (PPE) | lead to injuries | Y | N | N | — | All users to wear eye protection. All users to wear respiratory protection when grinding creates a dust.User to ensure that clothing is worn so that there is no risk of entanglement. | 5 | 3 | 1 | 15 | S | Training provided for PPE usage | 4 | 2 | 1 | 8 | NS | OCP 11 |
| 29 | 1/7/19 | Shop Floor | Grinding | R | Contact with revolving cutters | Body Injury | Y | N | N | — | Safe Working Platform provided | 4 | 3 | 1 | 12 | S | Training for safe operation | 4 | 2 | 1 | 8 | NS | |
| 30 | 1/7/19 | Shop Floor | Grinding | R | Long hair and loose clothing | can become entangled in moving parts of the machine | Y | N | N | — | Coverall worn when operating the machine, long hair should be tied back and protected from entanglement. Loose clothing should be tucked in / removed. | 5 | 4 | 1 | 20 | S | No Loose clothing , Training of safe working | 5 | 2 | 1 | 10 | NS | |
| 31 | 1/7/19 | Shop Floor | Grinding | R | Broken cutters, swarf and work pieces can be violently ejected. | Body Injury | Y | N | N | — | work piece is securely clamped tight prior to milling | 3 | 4 | 1 | 12 | NS | Training for safe operation | 3 | 3 | 1 | 9 | NS | |
| 32 | 1/7/19 | Shop Floor | Grinding | R | Sharp edges on tools, work pieces and swarf | cause cuts | N | N | N | — | Operator has been trained in safe work practices and appropriate PPE (e.g. eye, foot hearing and clothing protection) is worn during operation. | 4 | 4 | 1 | 16 | S | Training for safe operation | 4 | 2 | 1 | 8 | NS | |
| 33 | 1/7/19 | Shop Floor | Grinding | R | Contact with cutting fluids, oil and grease | can irritate the skin | N | N | N | — | Appropriate PPE is worn whilst operating the metal milling machine. | 3 | 4 | 1 | 12 | NS | — | ||||||
| 34 | 1/7/19 | Shop Floor | Grinding | R | Milling machines repair & maintenance | electrical shock. | N | N | N | — | Operator to check for damaged electrical cords prior to use and proper earthinh | 5 | 3 | 1 | 15 | S | Isolation of machines befroe repair or maintenance lock ot & Tag our procedure to be followed | 3 | 2 | 1 | 8 | NS | |
| 35 | 1/7/19 | Shop Floor | Grinding | R | Closing movement between parts, under power feed | Can result in finger trapping | N | N | N | — | Operator has been trained in safe work practices and appropriate PPE (e.g. eye, foot hearing and clothing protection) is worn during operation. | 4 | 4 | 1 | 16 | S | Training for safe operation | 4 | 2 | 1 | 8 | S | Put additonal control / OCP |
| 36 | 1/7/19 | Shop Floor | Grinding | R | Heavy objects such as vices and index fixtures . | can fall from the table & cause injury | N | N | N | — | Operator has been trained in safe work practices and appropriate PPE (e.g. eye, foot hearing and clothing protection) is worn during operation. | 4 | 4 | 1 | 16 | S | Training for safe operation, USE of Steel toe safety shoes | 4 | 2 | 1 | 8 | NS | |
| 37 | 1/7/19 | Shop Floor | Grinding | R | Inadvertent starting of the machine . | Injury to body part , Shock etc | N | N | N | — | Operator has been trained in safe work practices and appropriate PPE (e.g. eye, foot hearing and clothing protection) is worn during operation. | 5 | 2 | 1 | 10 | S | Training for safe operation, Inspection before start up of machine | 5 | 1 | 1 | 5 | NS | |
| 38 | 1/7/19 | Shop Floor | Grinding | R | Lack of space around the machine | lead to the operator being pushed by passers-by. | N | N | N | — | Proper work space & ergonomics | 3 | 3 | 1 | 9 | NS | — | — | — | — | — | — | |
| 39 | 1/7/19 | Shop Floor | Grinding | R | Slippery floor surfaces or loose items around the machine | can cause slips that result in contact with moving parts. | N | N | N | — | Appropriate cleaning and housekeeping practices are maintained to minimise the risk of a slip, trip or fall. | 3 | 4 | 1 | 12 | NS | — | — | — | — | — | — | |
| 40 | 1/7/19 | Shop Floor | Grinding | R | Gases and metal dust generated from the work process | hazardous to health. | N | N | Y | — | local exhaust/ventilation system is switched on and in good working order. | 4 | 4 | 5 | 80 | S | Use of exhuast system / Vnetillation , Provide PPE , Health checkup & rortation of operators | 4 | 3 | 5 | 60 | S | OCP |
| 41 | 1/7/19 | Shop Floor | Polishing (Buffering) | R | Long hair and loose clothing can become entangled in moving parts of the machine | can become entangled in moving parts of the machine | Y | N | N | — | Coverall worn when operating the machine, long hair should be tied back and protected from entanglement. Loose clothing should be tucked in / removed. | 5 | 3 | 1 | 15 | NS | — | — | — | — | — | — | |
| 42 | 1/7/19 | Shop Floor | Polishing (Buffering) | R | Work pieces, wires from brushes and particles from the polishing process can be ejected from the machine. Sharp edges can cause cuts. | Body Injury | N | N | N | — | work piece is securely clamped tight prior to polishing | 3 | 3 | 1 | 9 | NS | — | — | — | — | — | — | |
| 43 | 1/7/19 | Shop Floor | Polishing (Buffering) | R | Hot work pieces can cause burns. | Burns | N | N | N | — | Operator has been trained in safe work practices and appropriate PPE | 3 | 3 | 1 | 9 | NS | — | — | — | — | — | — | |
| 44 | 1/7/19 | Shop Floor | Polishing (Buffering) | R | Polishing machines can present a hazard of electrical shock. Inadvertent starting of the machine can present a hazard. | electrical shock. | N | N | N | — | Operator to check for damaged electrical cords prior to use. | 5 | 4 | 1 | 20 | S | Regular inspection of damaged electric cords & Replacing or taping of open wires | 5 | 3 | 1 | 15 | S | |
| 45 | 1/7/19 | Shop Floor | Polishing (Buffering) | R | Dust can be inhaled | Breathing problems | N | N | N | — | PPE to be worn | 4 | 4 | 5 | 80 | S | Use of Nose mask , Health check up & exhaust | 4 | 2 | 5 | 40 | S | OCP |
| 46 | 1/7/19 | Shop Floor | Polishing (Buffering) | R | Lack of space around the machine | lead to the operator being pushed by passers-by. | N | N | N | — | Proper work space & ergonomics | 3 | 3 | 1 | 9 | NS | — | — | — | — | — | — | |
| 47 | 1/7/19 | Shop Floor | Polishing (Buffering) | R | Slippery floor surfaces or loose items around the machine | can cause slips that result in contact with moving parts. | N | N | N | — | Appropriate cleaning and housekeeping practices are maintained to minimise the risk of a slip, trip or fall. | 3 | 4 | 1 | 12 | NS | — | — | — | — | — | — | |
| 48 | 1/7/19 | Shop Floor | Turning lathes | R | Uncontrolled moving or swinging parts | Body Injury | N | N | N | — | Operator has been trained in safe work practices and appropriate PPE | 3 | 4 | 1 | 12 | NS | — | — | — | — | — | — | |
| 49 | 1/7/19 | Shop Floor | Turning lathes | R | Sharp edges, corners, rough surfaces | Body Injury | N | N | N | — | Operator has been trained in safe work practices and appropriate PPE (e.g. eye, foot hearing and clothing protection) is worn during operation. | 4 | 4 | 1 | 16 | S | Training for safe operation | 4 | 3 | 1 | 12 | NS | |
| 50 | 1/7/19 | Shop Floor | Turning lathes | R | Workpiece clamping | Crushing | Y | N | N | — | work piece is securely clamped tight prior to machining | 4 | 4 | 1 | 16 | S | Training for safe operation | 4 | 3 | 1 | 12 | NS | |
| 51 | 1/7/19 | Shop Floor | Turning lathes | R | Whipping bar stock | Crushing | Y | N | N | — | Operator has been trained in safe work practices and appropriate PPE | 4 | 4 | 1 | 16 | S | Training for safe operation | 4 | 3 | 1 | 12 | NS | |
| 52 | 1/7/19 | Shop Floor | Turning lathes | R | Rapid travel of table or spindle head | Drawing in or trapping cause injury | Y | N | N | — | Operator has been trained in safe work practices and appropriate PPE | 4 | 4 | 1 | 16 | S | Training for safe operation | 4 | 3 | 1 | 12 | NS | |
| 53 | 1/7/19 | Shop Floor | Turning lathes | R | Contact with Moving or rotating tool | Body Injury | Y | N | N | — | Operator has been trained in safe work practices and appropriate PPE | 4 | 4 | 1 | 16 | S | Training for safe operation | 4 | 3 | 1 | 12 | NS | |
| 54 | 1/7/19 | Shop Floor | Turning lathes | R | Maintenance or repair | Electrical contact (direct or indirect) | N | N | N | — | Operator to check for damaged electrical cords prior to use and isolate machine before maintenance | 5 | 4 | 1 | 20 | S | Training for safe operation, Follow Lock out & Tag out procedure | 5 | 3 | 1 | 15 | S | OCP |
| 55 | 1/7/19 | Shop Floor | Turning lathes | R | Long hair and loose clothing | can become entangled in moving parts of the machine | N | N | N | — | Coverall worn when operating the machine, long hair should be tied back and protected from entanglement. Loose clothing should be tucked in / removed. Coverall worn during operation | 5 | 4 | 1 | 20 | S | Training for safe operation | 5 | 3 | 1 | 15 | NS | |
| 56 | 1/7/19 | Shop Floor | Turning lathes | R | Contact with cutting fluids, oil and grease | can irritate the skin | N | N | N | — | Appropriate PPE is worn whilst operating the metal milling machine. | 3 | 4 | 1 | 12 | NS | — | — | — | — | — | — | |
| 57 | 1/7/19 | Shop Floor | Turning lathes | R | Lack of space around the machine | lead to the operator being pushed by passers-by. | N | N | N | — | Proper Design of workspace around plant and equipment | 3 | 2 | 1 | 6 | NS | — | — | — | — | — | — | |
| 58 | 1/7/19 | Shop Floor | Turning lathes | R | Slippery floor surfaces or loose items around the machine | can cause slips that result in contact with moving parts. | N | N | N | — | Appropriate cleaning and housekeeping practices are maintained to minimise the risk of a slip, trip or fall. | 3 | 2 | 1 | 6 | NS | — | — | — | — | — | — | |
| 59 | 1/7/19 | Shop Floor | Turning lathes | R | Improper use of PPE | Body Injury | N | N | N | — | Traning on PPE usage in tool box meetings | 3 | 3 | 1 | 9 | NS | — | — | — | — | — | — | |
| 60 | 1/7/19 | Shop Floor | Turning lathes | R | Inconvenient climatic conditions – air quality and humidity | Uneasiness and uncomfortable | N | N | Y | — | Air quality and humidity monitored | 3 | 3 | 5 | 45 | S | Proper Ventillation , Air , Exhaust , Air quality check | 3 | 2 | 5 | 30 | OCP | |
| 61 | 1/7/19 | Shop Floor | Turning lathes | R | Unilateral workload, repeated working operations, forced positions (e. g. standing) | Back pain, health problems | N | N | N | — | Limiting working hours not more than 8 hrs | 3 | 2 | 1 | 6 | NS | — | — | — | — | — | — | |
| 62 | 1/7/19 | Shop Floor | Turning lathes | R | Harmful effects of the vapors and aerosols while breathing | Breathing problems | N | N | N | — | Appropriate PPE is worn whilst operating | 3 | 4 | 1 | 12 | NS | — | — | — | — | — | — | |
| 63 | 1/7/19 | Shop Floor | Turning lathes | R | Irresponsibility, bad cooperation | Stress and non cooperative atmosphere | N | N | N | — | Couselling during tool box meetings | 3 | 4 | 1 | 12 | NS | — | — | — | — | — | — | |
| 64 | 1/7/19 | Shop Floor | Boring Operation | R | Fall | Body Injury | Y | N | N | — | Safe Working Platform provided | 3 | 5 | 1 | 15 | NS | — | — | — | — | — | — | |
| 65 | 1/7/19 | Shop Floor | Boring Operation | R | Flying of chips | Eye injury | N | N | N | — | Guards provided | 4 | 5 | 1 | 20 | S | Use of Safety goggles | 3 | 3 | 1 | 9 | — | |
| 66 | 1/7/19 | Shop Floor | Boring Operation | R | Sharp edges on Lathe Machine Controls | Hand injury | N | N | N | — | PPE/ Preventive Maintenance | 2 | 2 | 1 | 5 | NS | — | — | — | — | — | — | |
| 67 | 1/7/19 | Shop floor | Boring Operation | R | Falling of Heavy Object Like Job etc | Body Injury | Y | N | N | N | Fixtures/Use ofPPE | 3 | 3 | 1 | 9 | NS | Safety while handling | — | — | — | — | — | |
| 68 | 1/7/19 | Shop Floor | Boring Operation | R | Boring operation-Cross slide. | Injury | N | N | N | — | Trained personnel | 3 | 2 | 1 | 6 | NS | — | — | — | — | — | — | |
| 69 | 1/7/19 | Shop Floor | Boring Operation | R | Sharp edges from machine caused injury on hand | Injury | N | N | N | — | PPE’s provided/ Shutter no return system | 3 | 2 | 1 | 6 | NS | — | — | — | — | — | — | |
| 70 | 1/7/19 | Shop Floor | Boring Operation | R | Electrical Shock | Fatal | Y | N | N | — | Preventive Maintenance by competent personnel | 5 | 3 | 1 | 15 | S | Isolation of machines befroe repair or maintenance | 5 | 2 | 1 | 10 | S | OCP09 |
| 71 | 1/7/19 | Shop Floor | Boring Operation | R | Entanglement | Body Injury | N | N | N | — | Coverall worn during operation | 4 | 3 | 1 | 12 | S | Use of cover all , Safe working instructions | 3 | 2 | 1 | 8 | NS | |
| 72 | 1/7/19 | Shop Floor | General Machine Shop | R | Mechanical equipment | Contact injuries e.g. entanglement, drawing-in, abrasions, cuts, burns | N | N | N | — | No one operate workshop equipment unless they have received a sufficient training . Guards on the machines used. | 3 | 3 | 1 | 9 | NS | — | — | — | — | — | — | |
| 73 | 1/7/19 | Shop Floor | General Machine Shop | R | Electrical equipment | Electric shocks or burns from using faulty electrical equipment | Y | N | N | — | Electrical cables and plugs are regularly visually inspected by the user for damage. | 3 | 3 | 1 | 10 | NS | — | — | — | — | — | — | |
| 74 | 1/7/19 | Shop Floor | General Machine Shop | R | Manual handling of heavy/bulky objects | Back injuries | N | N | N | — | Training in lifting techniques is provided for workshop staff who undertake the lifting of heavy loads. Appropriate PPE for lifting operations must be worn | 3 | 3 | 2 | 18 | NS | — | — | — | — | — | — | |
| 75 | 1/7/19 | Shop Floor | General Machine Shop | R | Hazardous Substances | irritating vapours, skin sensitisation, dermatitis | N | N | N | — | A Material Safety Date Sheet (MSDS) must be kept near the storage area | 3 | 3 | 2 | 18 | NS | — | — | — | — | — | — | |
| 76 | 1/7/19 | Shop Floor | General Machine Shop | R | Slips and trips | Injury | N | N | N | — | Workshop working areas are kept clear of obstructions and the floor must be kept free from oil and swarf. | 3 | 2 | 2 | 12 | NS | — | — | — | — | — | — | |
| 77 | 1/7/19 | Shop Floor | General Machine Shop | R | Fire | Burns | Y | N | N | — | Flammable substancesare kept away from naked flames and ignition sources. Workshop users areacquainted with the Fire emergency | 4 | 3 | 2 | 24 | S | Fire extinguishers provided | 4 | 2 | 2 | 16 | NS | |
| 78 | 1/7/19 | Shop Floor | General Machine Shop | NR | Working at height | Fall | Y | N | N | — | Permit for working at height | 4 | 3 | 2 | 24 | S | Working at height permit issued. | 3 | 2 | 1 | 6 | NS | |
| 79 | 1/7/19 | Shop Floor | General Machine Shop | NR | Excessive Noise | Hearing Problems | N | N | Y | — | Appropriate PPE is worn whilst operating | 3 | 3 | 2 | 18 | S | Noise level is monitored | ||||||
| 80 | 1/7/19 | Shop Floor | Painting | R | FUMES – emitted by some paints | Breathing problems | N | N | N | — | Material safety data sheets available. Use of PPE | 3 | 3 | 2 | 18 | NS | |||||||
| 81 | 1/7/19 | Shop Floor | Painting | R | SOLVENTS – cleaners, thinners, etc. | Contact with skin can cause irritation | N | N | N | — | Material safety data sheets available. Use of PPE | 3 | 3 | 2 | 18 | NS | |||||||
| 82 | 1/7/19 | Shop Floor | Painting | R | FIRE – paints / solvents that contain inflammable substances | fire fazard | Y | N | N | — | To keep all inflammable objects away. Fire extinguishers provided, emergency training | 4 | 3 | 1 | 12 | S | |||||||
| 83 | 1/7/19 | Shop Floor | Painting | R | CUTS – handling | Injury | N | N | N | — | Trained personnel | 3 | 3 | 1 | 9 | NS | |||||||
| 84 | 1/7/19 | Shop Floor | Painting | R | CONTAMINATION OF THE EYES – spray painting, etc. | irritation of eyes | N | N | N | — | Material safety data sheets available. Use of PPE | 3 | 3 | 2 | 18 | NS | OCP10 | ||||||
| 85 | 1/7/19 | Shop Floor | Sand Blasting | R | Mobilization of equipment | Falling hazard – -Minor injury | N | N | N | — | -Trained vehicle/forklift operator -Qualified signal/rigger -Provide appropriate PPE | 3 | 3 | 1 | 9 | NS | Supervisor | OCP10 | |||||
| 86 | 1/7/19 | Shop Floor | Sand Blasting | R | Setting up and testing of equipment | Struck by compressed air/hose – Body injury | N | N | N | — | -Equipment checklist -Adequate safety features -Provide PPE | 4 | 3 | 1 | 12 | S | Regular Inspection & Maintenance of parts & equipment | 4 | 2 | 1 | 8 | S | OCP10 |
| 87 | 1/7/19 | Shop Floor | Sand Blasting | R | Top up blasting grit | Falling hazard- body injury | N | N | N | — | Barricade top area , Qualified signal/rigger | 4 | 3 | 1 | 12 | S | Instruction for Safe working | 4 | 2 | 1 | 8 | S | OCP10 |
| 88 | 1/7/19 | Shop Floor | Sand Blasting | R | Commencement of blasting | Strike by compressed air/ grit/ hose | N | N | N | — | -Provide appropriate PPE | 4 | 3 | 1 | 12 | S | Provide PPE & Safe working instruction & Inspection of hoses and clamps | 3 | 2 | 1 | 6 | NS | OCP10 |
| 89 | 1/7/19 | Shop Floor | Sand Blasting | R | Commencement of blasting | Trip and fall | N | N | N | — | -Provide adequate lighting/ no obstruction | 3 | 3 | 1 | 9 | NS | Supervisor | OCP10 | |||||
| 90 | 1/7/19 | Shop Floor | Sand Blasting | R | Commencement of blasting | Dust inhalation | N | N | N | — | Provide Nose mask | 4 | 3 | 5 | 60 | S | Provide PPE , Regular Health cehck up & Monitoring | 4 | 2 | 5 | 40 | S | OCP10 |
| 91 | 1/7/19 | Shop Floor | Sand Blasting | R | Grit removal and emptying the grit | Ergonomic – -Back pain | N | N | N | — | Provide Proper Lifting equipments & Material handling | 3 | 3 | 5 | 45 | S | Provide proper lifting instruction & Safe work practice training | 3 | 2 | 5 | 30 | S | Instruction & Training |
| 92 | 1/7/19 | Shop Floor | Sand Blasting | R | Grit removal and emptying the grit | -Dust inhalation | N | N | N | — | Provide Nose mask | 4 | 3 | 5 | 60 | S | Health Checkup , Monitoring | 4 | 2 | 5 | 40 | S | Health chekup |
| 93 | 1/7/19 | Shop Floor | Sand Blasting | R | Blasting Operation | High pressure – -Bodily injuries | N | N | N | — | Physical check on hose condition , Trained personnel | 4 | 3 | 1 | 12 | S | Physical check on Hose condition & Clamping , Safe working practices | 4 | 2 | 1 | 8 | S | Ocp |
| 94 | 1/7/19 | Shop Floor | Sand Blasting | R | Blasting Operation | -Noise – Noise Induced Deafness | N | N | Y | Provide Ear Plugs | 4 | 4 | 5 | 80 | S | Provide PPE , Monitor for implemntation & rotation of operaotrs | 3 | 3 | 5 | 45 | S | OCP & PPE | |
| 95 | 1/7/19 | Shop Floor | Pressure testing | R | test assembly rupture, creating flying fragments | Body Injury | N | N | N | Proper barricading , Safe working practces | 4 | 3 | 1 | 12 | S | Provide PPE , Safe working instruction | 4 | 2 | 1 | 8 | S | OCP | |
| 96 | 1/7/19 | Shop Floor | Pressure testing | R | component or connector failure, creating missiles projected under force; | Fatal | N | N | N | Proper barricading , Safe working practces & Prior checking of Components | 5 | 2 | 1 | 10 | S | Safe working practces , Additional checks on components | 5 | 1 | 1 | 5 | S | OCP | |
| 97 | 1/7/19 | Shop Floor | Pressure testing | R | test hose failure including detachment, with consequential hose whip | striking people causing injury | N | N | N | Barricading , Use of PPE , | 4 | 3 | 1 | 12 | S | Inspection of Hoses & Clamps | 3 | 2 | 1 | 6 | NS | ||
| 98 | 1/7/19 | Shop Floor | Pressure testing | R | sudden release of the test medium (liquid, gas, vapour, dust or other substance under pressure) causing | injury, eg burns, eye damage or pressure injection into bodily tissue. | N | N | N | Use of PPE , Safe working practices | 4 | 3 | 1 | 12 | S | Safe working practices | 4 | 2 | 1 | 8 | S | OCP | |
| 99 | 1/7/19 | Shop Floor | Pressure testing | R | Improper use of PPE | Body Injury | N | N | N | — | Training for Use of PPE | 3 | 3 | 1 | 9 | NS | |||||||
| 100 | 1/7/19 | Shop Floor | Pressure testing | R | Inconvenient climatic conditions – air quality and humidity | Tirdness & Fatigue | N | N | N | — | Proper ventillation & Air | 3 | 3 | 2 | 18 | NS | |||||||
| 101 | 1/7/19 | Shop Floor | Pressure testing | R | Unilateral workload, repeated working operations, forced positions (e. g. standing) | Tirdness & Fatigue | N | N | N | — | Proper Ergonomics , Working hours , rotation of manpower | 4 | 4 | 2 | 32 | S | Health checkup, Monitoring , Rotation of manpower | 3 | 3 | 2 | 18 | NS | |
| 102 | 1/7/19 | Shop Floor | Pressure testing | R | Harmful effects of the vapors and aerosols while breathing | Health Hazard , Bronchitis , Brething trouble | N | N | N | — | Use of Nose mask while working , ventillation | 4 | 3 | 5 | 60 | S | Ventillation & Air , Health Checkup & Air quality Monitoring | 4 | 2 | 5 | 40 | S | Use of PPE |
| 103 | 1/7/19 | Shop Floor | Pressure testing | R | Irresponsibility, bad cooperation | N | N | N | — | ||||||||||||||
| 104 | 1/7/19 | Shop Floor | Pressure testing | R | Lack of space around the testing equipment | lead to the operator being pushed by passers-by. | N | N | N | — | Proper Design of workspace around plant and equipment | 3 | 3 | 1 | 9 | NS | |||||||
| 105 | 1/7/19 | Shop Floor | Pressure testing | R | Slippery floor surfaces or loose items around the machine | can cause slips that result in contact with moving parts. | N | N | N | — | Appropriate cleaning and housekeeping practices are maintained to minimise the risk of a slip, trip or fall. | 3 | 2 | 1 | 6 | NS | |||||||
| 106 | 1/7/19 | Shop Floor | Pressure testing | R | Electric shock from cable or pump body, | potentially fatal, or severe burns | N | N | N | Pre-use checks on pump include checking Proper earthing/ electrical parts for cracks/defects etc. | 5 | 3 | 1 | 15 | S | use of PPE , Earthing checks , checking of electrical parst | 5 | 2 | 1 | 10 | S | OCP | |
| 107 | 1/7/19 | Shop Floor | Pressure testing | R | Trip Hazard from cables or pump delivery hoses. | Pump placed away from work area Cables positioned away from work area. | |||||||||||||||||
| 108 | 1/7/19 | Shop Floor | Pressure testing | R | Noise from pump, leading to hearing impairment | Deafness , Hearing problem | N | N | N | Y | Use of PPE like ear plugs | 4 | 3 | 5 | 60 | S | Use of PPE , instruction for using it without fail | 3 | 2 | 5 | 30 | S | OCP & PPE |
| 109 | 1/7/19 | Shop Floor | Pressure testing | R | Bio-hazards from handling contaminated pump/hoses. | Skin Problem , Skin irritation | N | N | N | Use of Hand Gloves , Precaution | 3 | 4 | 4 | 48 | S | Use of PPE without fail , Instruction & enforcement | 2 | 2 | 5 | 20 | NS | ||
| 110 | 1/7/19 | Shop Floor | Assembling & dismantling of BOPs | R | Fall of BOP or other equipment | Fatal | N | N | N | Ensuring Proper placing of BOP & Equipment on level surface , Isolating areas & Insturction for keeping away | 5 | 2 | 1 | 10 | S | Isolation & Proper Placment of BOP | 5 | 1 | 1 | 5 | S | OCP19 | |
| 111 | 1/7/19 | Shop Floor | Assembling & dismantling of BOPs | R | Hit by equipment | Fatal | N | N | N | Isolation while Lifitng or running | 5 | 2 | 1 | 10 | S | Safety awarness & Isolation | 5 | 1 | 1 | 5 | S | OCP19 | |
| 112 | 1/7/19 | Shop Floor | Assembling & dismantling of BOPs | R | Slip | Body Injury | N | N | N | Use of PPE , Proper Working & care | 3 | 3 | 1 | 9 | NS | OCP19 | |||||||
| 113 | 1/7/19 | Shop Floor | Assembling & dismantling of BOPs | R | Unbolting | Injury to hand | N | N | N | Use of PPE, Use of Proper Spanners | 3 | 3 | 1 | 9 | NS | OCP19 | |||||||
| 114 | 1/7/19 | Shop Floor | Assembling & dismantling of BOPs | R | Lifting/carrying materials, | Strains, pulled muscles, skeletal injuries and rope burns | N | N | N | Use of Material handling equipments | 3 | 3 | 1 | 9 | NS | OCP19 | |||||||
| 115 | 1/7/19 | Shop Floor | Assembling & dismantling of BOPs | R | Installation of ties, ring bolts, anchors etc. | Injury to Hand , Starin etc | N | N | N | Use of proper equipments , care while working | 3 | 3 | 1 | 9 | NS | OCP19 | |||||||
| 116 | 1/7/19 | Shop Floor | Assembling & dismantling of BOPs | R | Working at height during dismantling | Fall – Head injury & Body injury | N | N | N | Use of safety Belt , Safe working , Use of helmet | 5 | 2 | 1 | 10 | S | Use of safety belts , precuation , PPE | 4 | 2 | 1 | 8 | S | OCP19 | |
| 117 | 1/7/19 | Shop Floor | Tanks (Oil and Waste Water) | NR | Trip over from the try | Injury | N | N | N | — | Different color Identification | 2 | 1 | 1 | 2 | NS | OCP 08 | ||||||
| 118 | 1/7/19 | Shop Floor | Tanks (Oil and Waste Water) | NR | Microbiological Hazards | Illness | N | N | N | — | Health check ups-closed lid | 2 | 1 | 1 | 2 | NS | OCP 08 | ||||||
| 119 | 1/7/19 | Shop Floor | Tanks (Oil and Waste Water) | NR | Oxygen Deficiency | breathing disorder | N | N | N | — | Work permit-Oxy measured | 2 | 1 | 1 | 2 | NS | OCP 08 | ||||||
| 120 | 1/7/19 | Shop Floor | Tanks (Oil and Waste Water) | NR | Flammable Vapours | breathing disorder | N | N | N | — | Work permit-Exhaust | 2 | 1 | 1 | 2 | NS | OCP 08 | ||||||
| 121 | 1/7/19 | Shop Floor | Tanks (Oil and Waste Water) | NR | Fire | Burns | Y | N | N | — | Admin control to avoid sources of ignition and Training | 3 | 1 | 1 | 3 | NS | OCP 08 | ||||||
| 122 | 1/7/19 | Shop Floor | Tanks (Oil and Waste Water) | NR | Lid Collapse | Body injury | Y | N | N | — | Trained personnel and Admin Control “do not stand over the lid” | 5 | 1 | 1 | 5 | NS | OCP 08 | ||||||
| 123 | 1/7/19 | Shop Floor | Tanks (Oil and Waste Water) | NR | Fall when lid is open | Body injury | Y | N | N | — | Red and White tape placement and Barricades | 2 | 1 | 1 | 2 | NS | OCP 08 | ||||||
| 124 | 1/7/19 | Shop Floor | Tanks (Oil and Waste Water) | NR | Confined space when cleaning | Suffocation | N | N | N | — | Work permits and Training | 2 | 2 | 1 | 4 | NS | OCP 08 | ||||||
| 125 | 1/7/19 | Shop Floor | Tanks (Oil and Waste Water) | NR | Protrudments from the lid | Injury | N | N | N | — | Different color used | 1 | 2 | 1 | 2 | NS | |||||||
| 126 | 1/7/19 | Shop Floor | Huge Oil tray | R | slippery surfaces | Injury | N | N | N | — | PPE and Training | 2 | 3 | 1 | 6 | NS | |||||||
| 127 | 1/7/19 | Shop Floor | Huge Oil tray | R | Struck by or against object | Injury | N | N | N | — | Admin control-Hazard Tape | 2 | 3 | 1 | 6 | NS | |||||||
| 128 | 1/7/19 | Shop Floor | Huge Oil tray | R | Excessive manual material handling | Back Pain | N | N | N | — | Use of OH crane | 2 | 4 | 1 | 8 | NS | |||||||
| 129 | 1/7/19 | Shop Floor | Huge Oil tray | R | Trip over | Injury | N | N | N | — | Admin control-Hazard Tape | 2 | 1 | 1 | 2 | NS | |||||||
| 130 | 1/7/19 | Shop Floor | Use of PPE | R | Use of Unsuitable , Damaged or contaminated PPE | Contamination , Injury or Ill health | N | N | N | Use of Proper , Inspected PPE , Proper stoarge of PPE | 2 | 2 | 4 | 16 | NS | — | |||||||
| 131 | 1/7/19 | Shop floor | Use of Mobile Phones | R | Accidents , Falling & Hit to person | Injury to Body | N | N | N | Restriction of use of Mobiles on shop floor | 3 | 5 | 1 | 15 | NS | Counselling & Prohibition of use | |||||||
| 132 | 1/7/19 | Shop floor , Stores, Testing | working In these location | R | Insufficient or Improper ventillation | Uncomfortable working condition , Ill health | N | N | N | Maintenance of Ventillation & provision of same | 2 | 3 | 2 | 12 | NS | — | |||||||
| 133 | 1/7/19 | Shop floor , Stores, Testing | Working In these locations | R | Stress due to work load | Ill health | N | N | N | Monitoring of staff , workers | 2 | 2 | 4 | 16 | NS | — | |||||||
| 134 | 1/7/19 | Shop Floor | working In these location | R | Work Place Violence | Injury / Stress | N | N | N | Counselling , Monitoring | 3 | 2 | 5 | 30 | S | Regualr Counselling , Training on team work | 2 | 2 | 5 | 20 | NS | ||
| 135 | 1/7/19 | Machine Shop | Machine Shop Operations | R | Poor Drinking Water Quality | ill health | N | N | Y | – | Potable Drinking Water Provided | — | — | — | 0 | S | Drinking Water Quality Testing | NS | |||||
| 136 | 1/7/19 | Testing and Repair | Consumption of Food | R | Intake of Hazardous Constituents | Digestive System Problems | N | N | N | — | Washing facilities | 3 | 5 | 5 | 75 | S | Instruction for washinbg hands , Soaps & Handwash provided | 2 | 3 | 3 | 18 | NS | |
| 137 | 1/7/19 | Overall machining operations | Sand storm | NR | Dust Inhalation | Bronchial problems | Y | N | Y | — | Work is carried out in closed place | 4 | 3 | 1 | 12 | S | Suspension of Work | NS | |||||
| 138 | 1/7/19 | Maintenance | Overhead Tank Maintenance (Working at heights) | NR | Fall | Fatal | Y | N | N | — | Fixed Ladder available, Safety Belt Use | 5 | 2 | 1 | 10 | S | Use of safety belt , Precaution | 4 | 2 | 1 | 8 | S | OCP |
| 139 | 1/7/19 | Overall machine shop operations | High temperature (50 degrees and above) | NR | Exposure to sun | Sun stroke and dehydration | Y | N | Y | — | Work is carried out in closed place | — | — | — | S | Suspension of Work | NS | ||||||
| 140 | 1/7/19 | Dinning Room | Consumption of Food | R | Lack of Pest Management | ill health | N | N | Y | — | Pest Control in Place | — | — | — | — | S | Pesticide provided by the govt is used | NS | |||||
| 141 | 1/7/19 | Machine shop | Pesticide Powder | R | Ingestion | Fatal | Y | N | N | Once in 6months/ Under high supervision | 2 | 1 | 1 | 2 | S | Strong Admin control | NS | ||||||
| 142 | 1/7/19 | SHUTTER | Shutter falling free when chain released | R | Hit | Injury | N | N | N | — | PPE’s provided/ Shutter no return system | 1 | 5 | 3 | 15 | NS | — | — | |||||
| 143 | 1/7/19 | Shop Floor | Use of PPE | R | Use of Unsuitable , Damaged or contaminated PPE | Contamination , Injury or Ill health | N | N | N | Use of Proper , Inspected PPE , Proper stoarge of PPE | 2 | 2 | 4 | 16 | NS | — | |||||||
| 144 | 1/7/19 | Shop floor | Use of Mobile Phones | R | Accidents , Falling & Hit to person | Injury to Body | N | N | N | Restriction of use of Mobiles on shop floor | 3 | 5 | 1 | 15 | NS | Counselling & Prohibition of use | |||||||
| 145 | 1/7/19 | Shop floor , Stores, Testing | working In these location | R | Insufficient or Improper ventillation | Uncomfortable working condition , Ill health | N | N | N | Maintenance of Ventillation & provision of same | 2 | 3 | 2 | 12 | NS | — | |||||||
| 146 | 1/7/19 | Shop floor , Stores, Testing | Working In these locations | R | Stress due to work load | Ill health | N | N | N | Monitoring of staff , workers | 2 | 2 | 4 | 16 | NS | — | |||||||
| 147 | 1/7/19 | Shop Floor | working In these location | R | Work Place Violence | Injury / Stress | N | N | N | Counselling , Monitoring | 3 | 2 | 5 | 30 | S | Regualr Counselling , Training on team work | S | ||||||
| 148 | 1/7/19 | Shop Floor | Digging of concrete floor | N/R | Dust generation | Inhalation | N | N | N | Use of PPE | 2 | 3 | 2 | 12 | NS | Dust Mask provided | NS | ||||||
| 149 | 1/7/19 | Shop Floor | Digging of concrete floor | N/R | Flying of concrete particles | Eye Injury | N | N | N | Use of PPE | 3 | 3 | 1 | 9 | NS | Face shield /Safety Goggles use | NS | ||||||
| 150 | 1/7/19 | Shop Floor | Digging of concrete floor | N/R | Noise Generation | Loss of Hearing | N | N | N | L | Use of PPE | S | Ear plug Use | NS | |||||||||
| 151 | 1/7/19 | Shop Floor | Digging of concrete floor | N/R | Working with Jack Hammer | Cause Injury | N | N | N | Use of PPE | 2 | 2 | 1 | 4 | NS | Safety Shoes use | NS | ||||||
| 152 | 1/7/19 | Shop Floor | Digging of concrete floor | N/R | Trip hazards on site | Cause Injury | N | N | N | Use of PPE | 4 | 3 | 1 | 12 | NS | Safety Shoes use Hand Gloves | NS | ||||||
| 153 | 1/7/19 | Shop Floor | Mixing and pouring of concrete | N/R | Handling of concrete during concreting | Skin contact | N | N | N | Use of PPE | 2 | 3 | 1 | 6 | NS | Safety handgloves use | NS | ||||||
| 154 | 1/7/19 | Shop Floor | Mixing and pouring of concrete | N/R | Moving and carrying materials | Injury or strain to back and limbs | N | N | N | Trained manpower deployed by subcontractor/Suggested frequent rest | 1 | 2 | 2 | 4 | NS | NS | |||||||
| 155 | 1/7/19 | Shop Floor | Epoxy Coating | N/R | Flooring of Epoxy coating Inhalation | Respiratory protection | N | N | N | Use of mask | 2 | 5 | 1 | 10 | NS | NS | |||||||
| 156 | 1/7/19 | Shop Floor | Epoxy Coating | N/R | Contact with Eyes | Injury to Eyes | Y | N | N | Use of Safety face shield/Safety Goggles | 2 | 5 | 1 | 10 | NS | NS | |||||||
| 157 | 1/7/19 | Shop Floor | Epoxy Coating | N/R | Contact with Skin | Dermitities to Skin/Burn | N | N | N | Use of Handgloves | 2 | 5 | 1 | 10 | NS | NS | |||||||
| 158 | 1/7/19 | Shop Floor | Epoxy Coating | N/R | Contact with Skin | personal Hygiene | N | N | N | Wash hand and faces before eating,drinking | 3 | 4 | 1 | 12 | NS | NS | |||||||
| 159 | 1/7/19 | Shop Floor | Epoxy Coating | N/R | Epoxy coating in hot climate | Heat Stress | N | N | N | cotton Coverall with thick quality | 2 | 3 | 1 | 6 | NS | ||||||||
| 160 | 1/7/19 | Shop Floor | Welding on rotating table | R | Body/Foot touch to Rotating table | Skin burns | N | N | N | Motor fitted to Rotating table/using appropriate PPE . | 2 | 5 | 1 | 10 | NS | NS | |||||||
| 161 | 1/7/19 | Shop Floor | Oil Leakage through MHE Crane | R | Slip | Body Injury | N | N | N | — | Nil | 2 | 5 | 1 | 10 | NS | — | ||||||
| 162 | 1/7/19 | Shop Floor | R | slippery surfaces | Injury | N | N | N | — | PPE and Training | 2 | 3 | 1 | 6 | NS | ||||||||
| 163 | 1/7/19 | Shop Floor | Both Crane Movement during operation. | NR | Fall | Fatal | Y | N | N | — | Preventive Maintenance, Trained operators | — | — | — | — | S | — | S | |||||
| 164 | 1/7/19 | Shop Floor | Heavy equipment lifting with both overhead cranes cranes | R | Fall of equipment on any person | Body Injury | Y | N | Y | — | Preventive Maintenance, Trained operators | 3 | 5 | 1 | 15 | NS | Inspection and Certification by competent authority | NS | |||||
| 165 | 1/7/19 | Shop Floor | Heavy equipment lifting with both overhead cranes cranes | R | Fall of Heavy object on the floor | Breakage of floor | N | N | N | — | Use of safety shoes | 2 | 1 | 2 | 4 | NS | Precuation while handling | S | |||||
| 166 | 1/7/19 | Employee camp | Use of used dirty bed for sleeping | R | Hygeinic safety | Hygeinic disease | N | N | Y | — | New bed provided | 2 | 1 | 2 | 4 | NS | Strong admin control | — | |||||
| 167 | 1/7/19 | Shop Floor | Working with self propelled man lift | NR | Pre-inspection of equipment before operation. | Machine WORKING IN UNSAFE CONDITION | N | N | N | Preinspection to be done ,complete daily checks | 1 | 5 | 3 | 15 | NS | Pre-inspection done before operation with check list. | |||||||
| 168 | 1/7/19 | Shop Floor | Working with self propelled man lift | NR | Untrained Operator | Machine use in an unsafe condition | N | N | N | Trained operators to be deployed on job. | 1 | 5 | 3 | 15 | NS | Training provided to operator | |||||||
| 169 | 1/7/19 | Shop Floor | Working with self propelled man lift | NR | Electrical shock from overhead power line | Shock/Injury or may be fatal | Y | N | Y | Insulate power line | 5 | 2 | 1 | 10 | S | Working at height permit issued, Use of PPE | |||||||
| 170 | 1/7/19 | Shop Floor | Working with self propelled man lift | NR | Tools or material falling from platform | Workers being crushed or injured. | Y | N | Y | Barricade off the work area Clear all workers from the area before raising ,lowering boom or platform.. | 3 | 3 | 2 | 18 | NS | Working area Barricaded | |||||||
| 171 | 1/7/19 | M.S.Outside open passage | SWT unit disassembling , | NR | H2S Gas Leakage | More than 5 ppm to 15ppm =can be smelled and is safe for 10 mins exposure without respiratory protection 100 PPM=Eyes,nose and throat become irritated,no permanent effects,loss of sense of smell. 500 ppm=Dizziness,headaches,nausea,abdominal pains after 15 mins,dangerous after 30 mins.Exposure rapidly produces unconsciousness and death if effective resuscitation is not applied. uitation is not applied. At 1000PPM= victim is instantly unconscious and breathing stops death follows very quickly(1-2 minutes) | Y | Y | Y | N | Continuous monitoring of H2S by H2S Gas monitor device. If H2S concentration goes above 5ppm, the work is suspended and no workers are allowed in the vicinity of the unit. | 5 | 2 | 1 | 10 | S | Continous monitoring & Checks for leakage , Training in case of emergency | 5 | 1 | 1 | 5 | S | OCP |
| 172 | 1/7/19 | QC | MPI | R | Toxic and flammable qualities of aerosols, inks and all other chemicals used in the inspections | flammability flash fire | N | N | N | — | PPE and Training. Material safety data sheets available. Use of PPE | 3 | 3 | 2 | 18 | NS | Material safety data sheets available. Use of PPE | ||||||
| 173 | 1/7/19 | QC | MPI | R | Toxic and flammable qualities of aerosols, inks and all other chemicals used in the inspections | Health problems, dizziness & Nausea | N | N | N | — | PPE and Training. Material safety data sheets available. Use of PPE | 3 | 3 | 2 | 18 | NS | |||||||
| 174 | 1/7/19 | QC | MPI | R | Toxic and flammable qualities of aerosols, inks and all other chemicals used in the inspections | mist or vapor may irritate the respiratory tract | N | N | N | — | PPE and Training. Material safety data sheets available. Use of PPE | 3 | 3 | 2 | 18 | NS | |||||||
| 175 | 1/7/19 | QC | MPI | R | Toxic and flammable qualities of aerosols, inks and all other chemicals used in the inspections | eye and skin irritation in case of liquid contact | N | N | N | — | PPE and Training. Material safety data sheets available. Use of PPE | 3 | 3 | 2 | 18 | NS | |||||||
| 176 | 1/7/19 | QC | MPI | R | Toxic and flammable qualities of aerosols, inks and all other chemicals used in the inspections | fast evaporating vapors can reach hazardous levels quickly in unventilated spaces | N | N | N | — | PPE and Training. Material safety data sheets available. Use of PPE | 3 | 3 | 2 | 18 | NS | |||||||
| 177 | 1/7/19 | QC | MPI | R | Handling of Yoke | Risk of muscle strain | N | N | N | — | Breaks in between work | 3 | 3 | 1 | 9 | NS | |||||||
| 178 | 1/7/19 | QC | MPI | R | Handling of Yoke | Risk of back strain | N | N | N | — | Breaks in between work | 3 | 3 | 1 | 9 | NS | |||||||
| 179 | 1/7/19 | QC | MPI | R | Handling of Yoke | Risk of slip, trips and falls while doing test | N | N | N | — | Training provided | 3 | 3 | 1 | 9 | NS | |||||||
| 180 | 1/7/19 | QC | MPI | R | Lack of space around the equipment under test | lead to the operator being pushed by passers-by. | N | N | N | — | Proper Design of workspace around plant and equipment | 3 | 3 | 1 | 9 | NS | |||||||
| 181 | 1/7/19 | QC | MPI | R | Slippery floor surfaces or loose items around the machine | can cause slips that result in contact with moving parts. | N | N | N | — | Appropriate cleaning and housekeeping practices are maintained to minimise the risk of a slip, trip or fall. | 3 | 2 | 1 | 6 | NS | |||||||
| 182 | 1/7/19 | QC | MPI | R | Electrical hazard | Fatal | Y | N | N | — | Preventive Maintenance by competent personnel | 5 | 3 | 1 | 15 | S | Isolation of machines befroe repair or maintenance | 5 | 2 | 1 | 10 | S | OCP09 |
| 183 | 1/7/19 | QC | PT | R | Toxic and flammable qualities of dyes, developers and all other chemicals used in the inspections | flammability flash fire | N | N | N | — | PPE and Training. Material safety data sheets available. Use of PPE | 3 | 3 | 2 | 18 | NS | |||||||
| 184 | 1/7/19 | QC | PT | R | Toxic and flammable qualities of aerosols, dyes, developers, inks and all other chemicals used in the inspections | mist or vapor may irritate the respiratory tract | N | N | N | — | PPE and Training. Material safety data sheets available. Use of PPE | 3 | 3 | 2 | 18 | NS | |||||||
| 185 | 1/7/19 | QC | PT | R | Toxic and flammable qualities of aerosols, dyes, developers, inks and all other chemicals used in the inspections | eye and skin irritation in case of liquid contact | N | N | N | — | PPE and Training. Material safety data sheets available. Use of PPE | 3 | 3 | 2 | 18 | NS | |||||||
| 186 | 1/7/19 | QC | PT | R | Toxic and flammable qualities of aerosols, dyes, developers, inks and all other chemicals used in the inspections | fast evaporating vapors can reach hazardous levels quickly in unventilated spaces | N | N | N | — | PPE and Training. Material safety data sheets available. Use of PPE | 3 | 3 | 2 | 18 | NS | |||||||
| 187 | 1/7/19 | QC | PT | R | Cleaning of surface | Injury to hand | N | N | N | — | Training provided | 3 | 2 | 1 | 6 | NS | |||||||
| 188 | 1/7/19 | QC | PT | R | Lack of space around the equipment under test | lead to the operator being pushed by passers-by. | N | N | N | — | Proper Design of workspace around plant and equipment | 3 | 3 | 1 | 9 | NS | |||||||
| 189 | 1/7/19 | QC | PT | R | Slippery floor surfaces or loose items around the machine | can cause slips that result in contact with moving parts. | N | N | N | — | Appropriate cleaning and housekeeping practices are maintained to minimise the risk of a slip, trip or fall. | 3 | 2 | 1 | 6 | NS | |||||||
| 190 | 1/7/19 | Stores | Handling of Materials | R | Injury /Cuts to hadn while handling | Injury to hands | N | N | N | — | Use of Hand Gloves , Precaution | 2 | 3 | 1 | 6 | NS | — | ||||||
| 191 | 1/7/19 | Stores | Handling of Materials | R | Fall of Heavy object on toe | Injury to toes | N | N | N | — | Use of safety shoes | 4 | 2 | 1 | 8 | NS | Precuation while handling | OCP 02 | |||||
| 192 | 1/7/19 | Stores | Handling of Materials | R | Ergonomics due to Lifting of heavy material | Back Pain/ Personal Injury | N | N | N | — | Use of Cranes / Trolley | 3 | 2 | 5 | 30 | S | Use of Lifting equipments , Training for proper lifting | NS | |||||
| 193 | 1/7/19 | Stores | Leakage of LPG | R | Fire | Burns | Y | N | Y | — | Nil | — | — | — | — | S | Appropriate Storage / Fire Extinguisher | NS | OCP 18 & MP 12 | ||||
| 194 | 1/7/19 | Stores | Leakage of Acetylene cylinders | R | Fire | Burns | Y | N | — | — | Nil | — | — | — | — | S | Appropriate Storage / Fire Extinguisher | S | OCP 18 & MP 12 | ||||
| 195 | 1/7/19 | Stores | Storage of Gas cylinders | R | Fall | Body Injury | N | N | Y | — | Stored Vertically tied with chain | — | — | — | — | S | Stored Vertically tied with chain | S | |||||
| 196 | 1/7/19 | Stores | Storage of Paint | R | Fire | Burns | Y | N | N | — | Nil | — | — | — | — | S | Appropriate Storage with Fire Extinguisher | NS | OCP08 & MP 12 | ||||
| 197 | 1/7/19 | Stores | Storage of Thinner | R | Fire | Burns | Y | N | Y | — | Nil | — | — | — | — | S | Appropriate Storage / Fire Extinguisher | S | OCP08 & MP 12 | ||||
| 198 | 1/7/19 | Stores | Storage of Cylinders | R | FALL | Body Injury | N | N | Y | — | Tied with Chain | — | — | — | — | S | — | S | OCP18 | ||||
| 199 | 1/7/19 | Stores | Storage of hazardous chemicals | R | Contact with skin /body | Irritation | N | N | Y | — | Hazardous substances to be stored according to guidance of Material Safety Data Sheet provided by supplier | 3 | 3 | 2 | 18 | NS | S | ||||||
| 200 | 1/7/19 | Stores | Issue of materials | R | Manual handling | Staff may suffer strains or bruising injuries | N | N | N | — | All staff are trained how to lift properly. High shelves are for light goods onl | 3 | 3 | 2 | 18 | NS | |||||||
| 201 | 1/7/19 | Stores | Issue of materials | R | Slips, trips and falls | Staff may suffer sprains,fractures or bruising if they trip over objects | N | N | N | — | All staff are trained for proper handling | 3 | 3 | 1 | 9 | NS | |||||||
| 202 | 1/7/19 | Stores | Issue of materials | R | Rusty or damaged shelves | Injury or cuts | N | N | N | — | All staff are trained for proper handling | 3 | 3 | 1 | 9 | NS | |||||||
| 203 | 3/29/20 | Machineshop | COCID-19 | NR | Spread of COVID-19 coronavirus | Infection | Y | Y | Y | — | Use of PPEs, Frequently cleaning and disinfecting objects and surfaces that are touched regularly particularly in areas of high use such as door handles, light switches, reception area using appropriate cleaning products and methods, Social distancing to maintain 1 meter gap between the people, Regular Handwash using soap or hand wash liquid, Hand sanitizing, Awareness training | 5 | 5 | 5 | 125 | S | Remote working of employees who has direct contact with the outside peoples and one who are staying under lockdown areas and one who has direct contacts with medical employees, Restrictions of outsiders or visitors to the facility. Maintaining the visitors log with their residancy location, travel history etc. and communication with them to track any positive case among those who visited our location. Daily body temperature monitoring of the employeesand visitors who are entering in our facility. Maintaining employees residancy history, any medical history and travel history. Maintaining daily health check log to assure the safe work environement throughout. Employees to be reminded on a regular basis to wash their hands for 20 seconds with water and soap and the importance of proper drying with disposable towels. Also reminded to catch coughs and sneezes in tissues – Follow Catch it, Bin it, Kill it and to avoid touching face, eyes, nose or mouth with unclean hands. Tissues will be made available throughout the workplace. Encourage staff to report any health problems. Reminding everyone of the public health advice. Posters, display boards and other materials are placed for display. Rigorous checks will be carried out by line managers to ensure that the necessary control measures are being followed. Staff to be reminded on a daily basis of the importance of social distancing both in the workplace and outside of it. Management checks to ensure this is adhered to. Staff to be reminded that wearing of gloves is not a substitute for good hand washing. | ||||||
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Example of Risk assessment of Environmental Management System
| Sr. no | Areas/ Location | Activity | Activity Type (R / NR / E) | Aspects | Impacts | E (emergency) | IPC (Interested Party Concern) | LC (Legal concern) | RSP (Resource saving potential) | Present / Existing controls | Severity | Frequency of Occurrences | Time to notice | Present risk factor | Calculated significance (S/NS) | Link to Objective / Program, OCP |
| 1 | Machine Shop | Flame cutting and welding | R | Generation of Welding fumes | Air pollution | N | N | N | N | Ventilators for fumes to escape to environment | 2 | 4 | 2 | 16 | NS | MP 10 |
| 2 | Machine Shop | Flame cutting and welding | R | Generation of Waste rubber cables | Land pollution | N | N | N | N | Disposal of Rubber cables along with other wastes | 2 | 3 | 2 | 12 | NS | |
| 3 | Machine Shop | Flame cutting and welding | R | Generation of Waste molten flux | Land pollution | N | N | N | N | Disposal of waste molten flux along with other wastes | 2 | 2 | 4 | 16 | NS | |
| 4 | Machine Shop | Machining | R | Generation of Waste coolant oil | Land pollution | N | N | Y | N | Collected in drums and disposed to Collection Tank | — | — | — | — | S | OCP 15 MP #3 |
| 5 | Machine Shop | Machining | R | Generation of Metal Chips | Land pollution | N | N | N | N | Collected and stored in Scrap area. Disposed to scrap vendor | 2 | 2 | 4 | 16 | NS | |
| 6 | Machine Shop | Machining | R | Generation of Filings | Land pollution | N | N | N | N | Collected and stored in Scrap area. Disposed to scrap vendor | 2 | 2 | 4 | 16 | NS | |
| 7 | Machine Shop | Painting | R | Generation of Waste paint / dust | Land pollution | N | N | Y | N | Disposed off along with other wastes | — | — | — | — | S | OCP 15 MP #5 |
| 8 | Machine Shop | Painting | R | Generation of Empty paint and thinner cans | Land pollution | N | N | Y | N | Disposed off along with other wastes | — | — | — | — | S | OCP 15 MP #5 |
| 9 | Machine Shop | Painting | NR | Paint spillage | Land pollution | N | N | N | N | — | 1 | 1 | 1 | 1 | NS | OCP 17 |
| 10 | Machine Shop | Maintenance | R | Generation of Waste oil | Land pollution | N | N | Y | N | Collected and stored in drums | — | — | — | — | S | OCP 15 MP #5 |
| 11 | Machine Shop | Maintenance | R | Generation of Waste Grease | Land pollution | N | N | Y | N | Collected and stored in drums | — | — | — | — | S | OCP 15 MP #5 |
| 12 | Machine Shop | Maintenance | R | Generation of oil soaked cotton waste | Land pollution | N | N | Y | N | Disposed off along with other wastes | — | — | — | — | S | OCP 15 MP #5 |
| 13 | Stores | Handling & Storage of Material | R | Generation of Packing material | Land pollution | N | N | N | N | Disposed off along with other wastes | 2 | 5 | 2 | 20 | NS | |
| 14 | Stores | Handling & Storage of Material | R | Generation of Plastics (Polythene covers) | Land pollution | N | N | N | N | Disposed off along with other wastes | 2 | 5 | 2 | 20 | NS | |
| 15 | Stores | collection & Storage of used Oils | R | Generation of cotton waste | Land pollution | N | N | Y | N | Disposed off along with other wastes | — | — | — | — | S | OCP 15 MP #5 |
| 16 | Stores | collection & Storage of used Oils | NR | Spillage of oil | Land pollution | N | N | N | N | Stored in drums | 2 | 1 | 2 | 4 | NS | OCP 13 |
| 17 | Stores | Storage of Lead acid batteries | NR | Generation of Scarp due to old batteries | Land pollution | N | N | Y | N | Lead is removed and disposed off along with wastes | — | — | — | — | S | OCP 15 MP #5 |
| 18 | Stores | Handling & Storage of Gas Cylinder | R | Leakage of Gas | Risk of fire | Y | N | Y | N | Fire extingusihers available near the cylinders. | — | — | — | — | S | Emergency preparedness Procedure_ SOP14 |
| 19 | Stores | Storage of Paints and Thinner | R | Generation of fumes | Risk of fire | Y | N | Y | N | — | — | — | — | — | S | OCP 08 |
| 20 | Stores | Storage of Tyres | NR | Accumulation of scrap | Land pollution | N | N | N | N | Stored in the factory | 2 | 2 | 2 | 16 | NS | |
| 21 | Stores | Storage of Rubber cables | NR | Accumulation of scrap | Land pollution | N | N | N | N | Disposed off along with other wastes | 2 | 2 | 2 | 16 | NS | |
| 22 | Welding | Welding | R | Generation of used welding electrodes | Land pollution | N | N | N | N | Disposed off along with other wastes | 2 | 2 | 3 | 12 | NS | |
| 23 | Paint | Painting | R | Generation of paint sludge | Land pollution | N | N | Y | N | Disposed off along with other waste | — | — | — | — | S | OCP 15 |
| 24 | Testing | Hydraulic testing of BOP hydrail | NR | Spillage of oil | Land pollution | Y | N | N | N | — | 3 | 1 | 2 | 6 | NS | OCP 13 |
| 25 | Testing | Cleaning of BOP Hydril | R | Generation of Waste water | Water pollution | N | N | Y | N | _ | — | — | — | — | S | MP # 4 |
| 26 | Kemplating | Kemplating | R | Generation of waste water | Water pollution | N | N | Y | N | _ | — | — | — | — | S | MP # 4 |
| 27 | Testing | Cleaning of BOP Hydril | R | Consumption of water | Resources depletion | N | N | N | Y | _ | 3 | 1 | 2 | 6 | NS | OCP 16 & MP 08 |
| 28 | Machine shop | Machining and Heat treatment | R | Power consumption | Resources depletion | N | N | N | Y | — | — | — | — | — | S | OCP 16, MP 07 |
| 29 | Shop Floor activities | Generation of Reports | R | paper Consumption | Resources depletion | N | N | N | N | Controls during Issue of Paper | — | — | — | — | S | OCP14-Control on wastage of Resources |
| 30 | Overall Operations | Overall Operations | R | Generation of Industrial Sludge | Land pollution | N | N | Y | N | __ | — | — | — | — | S | |
| 31 | Overall Operations | Overall Operations | R | Generation of Industrial and Sanitory Sludge | Land pollution | N | N | Y | N | __ | — | — | — | — | S | |
| 32 | Shop Floor activities | Vehicular Movement | R | Vehicle Exhaust | Air pollution | N | N | Y | N | Yearly Vehicle Fiteness Inspection | — | — | — | — | S | |
| 33 | Shop Parking | Vehicular Movement | R | Oil spill from Engin | Land pollution | N | N | N | N | __ | 3 | 2 | 1 | 6 | NS | OCP 13 |
| 34 | Machine Shop | Compressor Operation | R | Generation of Noise and Vibration | Noise Pollution | N | N | Y | N | Provide Ear Plugs | 2 | 2 | 5 | 20 | S | |
| 35 | Machine Shop | Compressor Operation | R | Spillage of Oil from Compressor | Land Pollution | N | N | N | N | Regular Maintenance | 1 | 1 | 4 | NS | ||
| 36 | Machine Shop | Compressor Operation | R | Air Leakage Hence consumption of Electricity | Resource Depletion | N | N | N | N | Maintenance | 4 | 4 | 1 | 16 | S | OCP 16 |
| 37 | Machine Shop | Kem Plating | R | Spillage of Acid | Lan Pollution | N | N | N | N | Whiping / Avoid Spillage | 2 | 3 | 1 | 6 | NS | |
| 38 | Machine Shop | Kem Plating | R | Release of Acid Fumes | Air Pollution | N | N | Y | N | Provide Nose mask | 2 | 3 | 1 | 6 | NS | |
| 39 | Machine shop | Use of Gas cylinders | R | Leakge of Gasess | Air Pollution | N | N | Y | N | Maintenance | 2 | 2 | 1 | 4 | NS | |
| 40 | Machine shop | Use of Diesel | R | Consumption of diesel | Resource Depletion | N | N | N | N | Control Consumption | 2 | 3 | 1 | 6 | S | EMP |
| 41 | Machine shop | Use of Raw Materials | R | Consumtpion of Metals , Paints , Diesel | Resource Depletion | N | N | N | N | Reduce Wastage / Rejection | 4 | 4 | 1 | 16 | S | OCP 16 |
| 42 | Machine shop | Use of TIL Crane | R | Spillage of oil through TIL Crane | Land Pollution | N | N | N | N | Regular Maintenance | S | OCP-13 REV-01 |
